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Driveshaft Universal Joint - Single Cardan, Flange Yoke: Assembly

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    BEARING CUP INSTALLATION 

    NOTE: Install the Universal Joint Kits as complete assemblies only. Do not mix components from other kits.
    Fig 1: Installing Spider And Bearing Cups
    G02760335Courtesy of FORD MOTOR CO.
  1. Install a new spider and bearing cups.
    1. Start a new bearing cup in the driveshaft yoke.
      • Check the needle bearings for correct positioning.
    2. Position the new spider in the driveshaft yoke.
    3. Position the driveshaft yoke in the special tool.
    4. Press the bearing cup to just below the snap ring groove.
      • Repeat to install the new bearing cup on the opposite side of the driveshaft yoke.

    2. FLANGE INSTALLATION 

  2. Inspect the flange. Install a new flange, if necessary.
  3. Install the new bearing cups and the flange.
    1. Start a new bearing cup in the flange.
      • Check the needle bearings for correct positioning.
    2. Position the flange on the spider.
    3. Position the assembly in the special tool.
    4. Press the bearing cup to just below the snap ring groove.
      • Repeat to install the new bearing cup on the opposite side of the flange.
    Fig 2: Installing Bearing Cups And Flange
    G02760336Courtesy of FORD MOTOR CO.

    4. FINAL ASSEMBLY 

    NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U -joint). If difficulty is encountered with the yellow snap rings, install the black snap rings.
    Fig 3: Installing Snap Rings
    G02760337Courtesy of FORD MOTOR CO.
  4. Remove the driveshaft from the special tool, and install the four new snap rings.
    5. CAUTION: Do not strike the bearings.
    Fig 4: Checking U-Joint For Freedom Of Movement
    G02760338Courtesy of FORD MOTOR CO.
  5. Check the U-joint for freedom of movement.
    • If binding, strike the yoke with a brass or plastic hammer.
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