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Exhaust Heat Shields

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Inspect the exhaust system for loose or missing heat shields or foreign material trapped between the heat shields and the exhaust system components.
  3. If any heat shields are loose, install worm gear clamps.
    • Use one of the following clamps: FOTZ-5A231-A or W705949-S300.
    • Trim off the excess ear of the worm clamp.
    Fig 1: Identifying Worm Gear Clamps
    G03182491Courtesy of FORD MOTOR CO.
  4. If the heat shields are missing, install new heat shields or exhaust system components as necessary.
  5. If a rattle, noise or buzz condition persists, install a new heat shield.
  6. Lower the vehicle.
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