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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 527 (Exhaust System) >> Removal And Installation >> Exhaust System >> Item 7: Flex Pipe Removal Note

Item 7: Flex Pipe Removal Note

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
  1. If unable to remove the flex pipe-to-catalytic converter bolts, carry out the following:
    • Remove the head of the bolt by cutting or grinding.
    • Remove the flex pipe assembly.
    • Cut or grind the remaining portion of the bolt at the flange surface. Do not damage gasket surfaces.
    • Center punch the center of the remaining bolt at the flange surface.
    • Drill out the bolt using a 10.5 mm (13/32 inch) drill bit.
    • Clean the mating surfaces of the flex pipe and catalytic converter. Use a service bolt(s), W500035-S439, service flag nut(s) W705839-S441, and a new gasket during installation.
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