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Forward Clutch Cylinder: Disassembly

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the No. 6 forward clutch thrust washer.
    Fig 1: Removing No. 6 Forward Clutch Thrust Washer
    G03244866Courtesy of FORD MOTOR CO.
    2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
    Fig 2: Removing Forward Clutch Assembly
    G03244867Courtesy of FORD MOTOR CO.
  2. Remove the forward clutch assembly.
  3. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
    Fig 3: Removing Forward Clutch Plates
    G03244868Courtesy of FORD MOTOR CO.
  4. Using the special tool, disassemble the forward clutch cylinder.
    Fig 4: Disassembling Forward Clutch Cylinder
    G03244869Courtesy of FORD MOTOR CO.
  5. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
    Fig 5: Cleaning And Resealing Forward Clutch
    G03244870Courtesy of FORD MOTOR CO.
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