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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 512 (Handles, Locks, Latches And Entry Systems) >> Removal And Installation >> Ignition Lock Cylinder - Non Functional >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, notes and instructions in the steering wheel removal and installation procedure.
    NOTE: Make sure the front wheels are in the straight-ahead position.
  1. Remove the steering wheel assembly. For additional information, refer to STEERING COLUMN .
  2. Twist off the cap from the ignition lock cylinder.
    Fig 1: Twisting Off Cap From Ignition Lock Cylinder
    G03277849Courtesy of FORD MOTOR CO.
  3. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a new lock cylinder using the appropriate lock repair package (F85Z-11582-AA). The lock repair package includes a detailed instruction sheet to build the new lock cylinder to the current key code of the vehicle.
  4. Remove the ignition lock cylinder.
    • Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
    • Use a 3/8-inch drill bit to drill down the middle of the ignition lock key slot until the ignition lock cylinder breaks loose.
    • Remove and discard the ignition lock cylinder and clean the drill shavings from the steering column.
      Fig 2: Removing Ignition Lock Cylinder
      G03277850Courtesy of FORD MOTOR CO.
  5. Remove the bearing retainer.
    Fig 3: Removing Bearing Retainer
    G03277851Courtesy of FORD MOTOR CO.
  6. Remove the bearing and gear.
    • Thoroughly clean all drill shavings from the steering column and inspect it for damage.
      Fig 4: Removing Bearing And Gear
      G03277852Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.
    • Install a new ignition lock cylinder.
    • Verify ignition lock cylinder operation.
      Fig 5: Verifying Ignition Lock Cylinder Operation
      G03277853Courtesy of FORD MOTOR CO.