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Clutch and Clutch Field Coil: Removal

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

    ALL VEHICLES 

  1. Remove the A/C compressor (19703). For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR - 2.3L , AIR CONDITIONING (A/C) COMPRESSOR - 3.0L  or AIR CONDITIONING (A/C) COMPRESSOR - 4.0L .

    2. VEHICLES WITH LEAF SPRING A/C CLUTCH 

  2. Remove the A/C clutch disc and hub retaining bolt.
    1. Hold the A/C clutch disc and hub with the special tool.
    2. Remove the bolt.
      Fig 1: Removing A/C Clutch Disc And Hub Retaining Bolt
      G03276882Courtesy of FORD MOTOR CO.
  3. Remove the A/C clutch disc and hub (19D786) and the A/C clutch hub spacer (19D648).
    1. Thread an 8 x 1.25 mm bolt into the A/C clutch disc and hub to force it from the compressor shaft.
    2. Lift the A/C clutch disc and hub and the spacer from the compressor shaft.
      Fig 2: Removing A/C Clutch Disc, Hub And A/C Clutch Hub Spacer
      G03276883Courtesy of FORD MOTOR CO.

    4. VEHICLES WITH 3-EYE A/C CLUTCH 

  4. Remove the A/C clutch disc and hub retaining bolt.
    1. Hold the A/C clutch disc and hub with the special tool.
    2. Remove the bolt.
      Fig 3: Removing A/C Clutch Disc And Hub Retaining Bolt
      G03276884Courtesy of FORD MOTOR CO.
  5. Remove the A/C clutch disc and hub (19D786) and the A/C clutch hub spacer (19D648).
    1. Thread an 8 x 1.25 mm bolt into the A/C clutch disc and hub to force it from the compressor shaft.
    2. Lift the A/C clutch disc and hub and the A/C clutch hub spacer from the compressor shaft.
      Fig 4: Removing A/C Clutch Disc, Hub And A/C Clutch Hub Spacer
      G03276885Courtesy of FORD MOTOR CO.

    6. ALL VEHICLES 

  6. Remove the A/C clutch pulley snap ring.
    Fig 5: Removing A/C Clutch Pulley Snap Ring
    G03276886Courtesy of FORD MOTOR CO.
  7. Remove the A/C clutch pulley (19D784).
    1. Install the special tool.
    2. Remove the A/C clutch pulley.
      Fig 6: Removing A/C Clutch Pulley
      G03276887Courtesy of FORD MOTOR CO.
    8. CAUTION: Do not use air tools. The A/C compressor clutch field coil can be easily damaged.
  8. Remove the A/C compressor clutch field coil (19D798).
    1. Install the special tool on the nose opening of the A/C compressor.
    2. Install the special tool.
    3. Remove the A/C compressor clutch field coil.
      Fig 7: Removing A/C Compressor Clutch Field Coil
      G03276888Courtesy of FORD MOTOR CO.
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