LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 463 (Engine - 4.0L SOHC) >> In-Vehicle Repair >> Cylinder Block Cradle >> Installation

Cylinder Block Cradle: Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

    ALL VEHICLES 

    NOTE: Inspect the integral oil pan gasket for cuts or damage that may cause leaks. Install a new gasket if necessary.
  1. All sealing surfaces must be cleaned prior to assembly. Use metal surface cleaner to clean the sealing surfaces.
    2. NOTE: Gasket material as well as silicone sealant may be present in the cavities in the main bearing cap. This material must be removed completely prior to assembly.
    Fig 1: Cleaning Sealant From Cavities On Rear Main Bearing Cap
    G03274634Courtesy of FORD MOTOR CO.
  2. Clean the sealant from the cavities on the rear main bearing cap.
    3. CAUTION: Failure to back off the set screws can result in damage to the cylinder block cradle.
    NOTE: The set screw is shown from the top (crankshaft) side of the cylinder block cradle.
    Fig 2: Backing Off Eight Set Screws
    G03274635Courtesy of FORD MOTOR CO.
  3. Back the eight set screws (7/16-inch Hex) off until they are below the cylinder block cradle boss.
    4. NOTE: If the cylinder block cradle gasket is not secured within four minutes of the sealant application, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow the metal surface cleaner to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 3: Applying Silicone Sealant
    G03274636Courtesy of FORD MOTOR CO.
  4. Apply silicone in the six places shown.
  5. Position the cylinder block cradle and gasket assembly.
    Fig 4: Positioning Cylinder Block Cradle And Gasket Assembly
    G03274637Courtesy of FORD MOTOR CO.
  6. Install and hand-tighten the outer bolts and nuts.
    Fig 5: Installing Outer Bolts And Nuts
    G03274638Courtesy of FORD MOTOR CO.
  7. Install and hand-tighten the rear cylinder block cradle bolts.
    Fig 6: Installing Rear Cylinder Block Cradle Bolts
    G03274639Courtesy of FORD MOTOR CO.
  8. Install the two rear cylinder block cradle-to-bell housing bolts.
    Fig 7: Installing Two Rear Cylinder Block Cradle-To-Bell Housing Bolts
    G03274640Courtesy of FORD MOTOR CO.
  9. Tighten the outer bolts.
    Fig 8: Tightening Outer Bolts
    G03274641Courtesy of FORD MOTOR CO.
  10. Tighten the rear cylinder block cradle bolts.
    Fig 9: Tightening Rear Cylinder Block Cradle Bolts
    G03274642Courtesy of FORD MOTOR CO.
  11. Tighten the eight set screws (7/16-inch Hex).
    Fig 10: Tightening Eight Set Screws
    G03274643Courtesy of FORD MOTOR CO.
  12. Install the two silver colored bolts and new washer seals. Hand-tighten them at this time.
    Fig 11: Installing Two Silver Colored Bolts And New Washer Seals
    G03274644Courtesy of FORD MOTOR CO.
  13. Install and hand-tighten the six remaining bolts.
    Fig 12: Installing Six Remaining Bolts
    G03274645Courtesy of FORD MOTOR CO.
  14. Tighten the cylinder block cradle bolts in two stages in the sequence shown:
    • Stage 1: Tighten to 15 N.m (11 lb-ft).
    • Stage 2: Tighten to 33 N.m (24 lb-ft).
      Fig 13: Cylinder Block Cradle Bolts Tightening Sequence
      G03274646Courtesy of FORD MOTOR CO.
  15. Install the oil pump screen cover and tube.
    Fig 14: Installing Oil Pump Screen Cover And Tube
    G03274647Courtesy of FORD MOTOR CO.
  16. Install the oil pan and gasket.
    Fig 15: Installing Oil Pan And Gasket
    G03274648Courtesy of FORD MOTOR CO.
  17. Install the starter motor.
    Fig 16: Installing Starter Motor
    G03274649Courtesy of FORD MOTOR CO.
  18. Connect the ground cable and install the nut.
    Fig 17: Connecting Ground Cable
    G03274650Courtesy of FORD MOTOR CO.
  19. Connect the starter motor electrical connectors.
    Fig 18: Connecting Starter Motor Electrical Connectors
    G03274651Courtesy of FORD MOTOR CO.
  20. Position the A/C tube bracket and install the nut.
    Fig 19: Positioning A/C Tube Bracket
    G03274652Courtesy of FORD MOTOR CO.
  21. If removed, position the power steering cooler and install the nuts.
    Fig 20: Positioning Power Steering Cooler
    G03274653Courtesy of FORD MOTOR CO.
  22. Position the transmission cooler tube bracket and install the bolt.
    Fig 21: Positioning Transmission Cooler Tube Bracket
    G03274654Courtesy of FORD MOTOR CO.

    23. 4X4 VEHICLES 

  23. If equipped, install the front axle dampener.
    Fig 22: Installing Front Axle Dampener
    G03274655Courtesy of FORD MOTOR CO.
    24. NOTE: Driveshaft shown removed for clarity.
    Fig 23: Raising Axle Housing Into Installed Position
    G03274656Courtesy of FORD MOTOR CO.
  24. Raise the axle housing into the installed position.
    25. CAUTION: New axle housing support bolts must be installed each time the bolts are removed. Do not reuse axle housing support bolts.
    Fig 24: Installing Axle Housing Support Bolt And Nut
    G03274657Courtesy of FORD MOTOR CO.
  25. Install the axle housing support bolt and nut.
  26. Install the axle housing support bolts and nuts.
    Fig 25: Installing Axle Housing Support Bolts And Nuts
    G03274658Courtesy of FORD MOTOR CO.
  27. Install the dual converter Y-pipe. For additional information, refer to EXHAUST SYSTEM .

    28. ALL VEHICLES 

  28. Lower the engine.
  29. Install the RH engine insulator nuts.
    Fig 26: Installing RH Engine Insulator Nuts
    G03274659Courtesy of FORD MOTOR CO.
  30. Install the LH engine insulator nuts.
    Fig 27: Installing LH Engine Insulator Nuts
    G03274660Courtesy of FORD MOTOR CO.
    31. NOTE: Typical oil level indicator shown.
    Fig 28: Installing Oil Level Indicator
    G03274661Courtesy of FORD MOTOR CO.
  31. Install the oil level indicator.
  32. Position the fan shroud and install the nuts.
    Fig 29: Installing Fan Shroud
    G03274662Courtesy of FORD MOTOR CO.
  33. Install the air cleaner outlet pipe.
    1. Position the air cleaner outlet pipe and tighten the clamps.
    2. Connect the crankcase ventilation tube(s).
    3. Install the wire harness clip.
      Fig 30: Installing Air Cleaner Outlet Pipe
      G03274663Courtesy of FORD MOTOR CO.
  34. Connect the negative battery cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  35. Fill the engine with clean engine oil.
scientia non olet · About LEMON Manuals