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Section 462 (Engine - 3.0L (2V)): Installation: Engine

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tools
G03274311Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION

Item Specification
Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153-H

    ALL VEHICLES 

    NOTE: For vehicles equipped with an automatic transmission, make sure the torque converter stud and the flexplate marks made during removal are aligned.
  1. Position the engine in the vehicle.
  2. Install the four nuts.
    Fig 2: Installing Four Nuts
    G03274312Courtesy of FORD MOTOR CO.
  3. Install the eight transmission-to-engine bolts.
    Fig 3: Installing Transmission-To-Engine Bolts
    G03274313Courtesy of FORD MOTOR CO.

    4. VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSION 

  4. Install the transmission cooler line bracket and bolt.
    Fig 4: Installing Transmission Cooler Line Bracket
    G03274314Courtesy of FORD MOTOR CO.
  5. Install the four torque converter nuts.
    • Install the nuts.
    • Install the access plate.
      Fig 5: Installing Torque Converter Nuts
      G03274315Courtesy of FORD MOTOR CO.

    6. ALL VEHICLES 

  6. Install the starter motor. For additional information, refer to STARTERS .
    7. NOTE: LH shown, RH similar.
    Fig 6: Installing Dual Converter Y-Pipe
    G03274316Courtesy of FORD MOTOR CO.
  7. Connect the dual converter Y-pipe and install the nuts.
  8. Install the LH heated oxygen sensor (HO2S). For additional information, refer to ELECTRONIC ENGINE CONTROLS .
  9. Connect the engine sensor control wiring to the mass air flow (MAF) sensor.
    Fig 7: Connecting Engine Sensor Control Wiring To MAF Sensor
    G03274317Courtesy of FORD MOTOR CO.
  10. Connect the vacuum hose to the vacuum reservoir.
    Fig 8: Connecting Vacuum Hose To Vacuum Reservoir
    G03274318Courtesy of FORD MOTOR CO.
  11. Connect the transmission wiring harness connectors.
    Fig 9: Connecting Transmission Wiring Harness Connectors
    G03274319Courtesy of FORD MOTOR CO.
  12. Connect both heated oxygen sensor electrical connectors.
    Fig 10: Connecting Heated Oxygen Sensors Electrical Connectors
    G03274320Courtesy of FORD MOTOR CO.
  13. Position and connect the generator wiring harness. For additional information, refer to GENERATORS & REGULATORS .
  14. Install the powertrain control module ground strap.
    Fig 11: Installing Powertrain Control Module Ground Strap
    G03274321Courtesy of FORD MOTOR CO.
  15. Install the powertrain control module wiring bracket.
  16. Connect the engine control wiring harness to the powertrain control module (PCM).
    Fig 12: Connecting Engine Control Wiring Harness To PCM
    G03274322Courtesy of FORD MOTOR CO.
  17. Connect the fuel tubes. For additional information, refer to FUEL TANK & LINES .
  18. Install the ground cable.
    Fig 13: Installing Ground Cable
    G03274323Courtesy of FORD MOTOR CO.
  19. Install the PCM wiring harness.
    Fig 14: Installing PCM Wiring Harness
    G03274324Courtesy of FORD MOTOR CO.
  20. Position the A/C compressor and A/C compressor mounting bracket as an assembly and install the bolts.
    Fig 15: Installing A/C Compressor And A/C Compressor Mounting Bracket Bolts
    G03274325Courtesy of FORD MOTOR CO.
  21. Install the stud bolts to the A/C compressor mounting bracket.
    Fig 16: Installing Stud bolts To A/C Compressor Mounting Bracket
    G03274326Courtesy of FORD MOTOR CO.
  22. Position the wiring harness bracket and the fuel tube bracket and install the nuts.
    Fig 17: Identifying Fuel Tube Bracket Bolts
    G03274327Courtesy of FORD MOTOR CO.
  23. Connect the A/C compressor electrical connector.
    Fig 18: Connecting A/C Compressor Electrical Connector
    G03274328Courtesy of FORD MOTOR CO.
  24. Install the fuel tube bracket.
    Fig 19: Installing Fuel Tube Bracket
    G03274329Courtesy of FORD MOTOR CO.
  25. Position the A/C suction/discharge tube and install the nut.
    Fig 20: Positioning A/C Suction/Discharge Tube
    G03274330Courtesy of FORD MOTOR CO.
  26. Connect the A/C tube at the accumulator.
    Fig 21: Connecting A/C Tube At Accumulator
    G03274331Courtesy of FORD MOTOR CO.
  27. Install the suction/discharge manifold on the A/C compressor. For additional information, refer to AIR CONDITIONING .
  28. Connect the engine sensor control wiring to the A/C cut-out switch.
  29. Connect the heater hoses.
    Fig 22: Connecting Heater Hoses
    G03274332Courtesy of FORD MOTOR CO.
  30. Install the radiator. For additional information, refer to ENGINE COOLING .
  31. Install the fan shroud.
    • Position the fan shroud.
    • Install the bolts.
      Fig 23: Installing Fan Shroud Bolts
      G03274333Courtesy of FORD MOTOR CO.
    32. CAUTION: The fan clutch has left hand threads.
    Fig 24: Installing Fan Clutch And Fan Blade
    G03274334Courtesy of FORD MOTOR CO.
  32. Using the special tool, install the fan clutch and the fan blade.
  33. Install the accessory drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  34. Connect the upper radiator hose and the lower radiator hose to the radiator. For additional information, refer to ENGINE COOLING .
  35. Install the upper intake manifold. For additional information, refer to UPPER INTAKE MANIFOLD .
  36. Install the hood.
  37. Fill the engine with clean engine oil.
  38. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  39. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
  40. Charge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  41. Inspect the engine and cooling system for leaks.
    42. NOTE: The starter must be removed to gain access to all the oil pan bolts. For additional information, refer to STARTERS .
    NOTE: This step is required only if the oil pan was off during engine removal.
  42. After the engine has warmed to operating temperature, retighten the oil pan bolts starting from the rear of the oil pan and work forward.
    • Tighten the oil pan bolts to 12 N.m (106 lb-in).
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