Lower Intake Manifold: Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Clean and inspect all mating surfaces.

NOTE: If the lower intake manifold is not installed within four minutes, remove the sealant and reapply.

Install new intake manifold gaskets and seals.
1. Apply a drop of silicone gasket and sealant at the four cylinder block-to-cylinder head seams.
2. Position new intake manifold gaskets.
3. Position new intake manifold front and rear seals.
  
  Fig 1: Installing New Intake Manifold Front And Rear Seals
  Courtesy of FORD MOTOR CO.
Position the lower intake manifold.

Fig 2: Positioning Lower Intake Manifold
Courtesy of FORD MOTOR CO.
Install the bolts and tighten in the sequence shown.

Fig 3: Lower Intake Manifold Bolts Tightening Sequence
Courtesy of FORD MOTOR CO.
Install the pushrods.
Tighten the rocker arms.

Fig 4: Tightening Rocker Arms
Courtesy of FORD MOTOR CO.
Connect the fuel tube. For additional information, refer to FUEL TANK & LINES .
Connect the fuel injector electrical connectors.

Fig 5: Connecting Fuel Injector Electrical Connectors
Courtesy of FORD MOTOR CO.
Connect the crankshaft position (CKP) sensor and attach the wiring from the stud bolt.

Fig 6: Connecting CKP Sensor
Courtesy of FORD MOTOR CO.
Connect the engine coolant temperature (ECT) sensor and coolant temperature sender electrical connectors.

Fig 7: Connecting ECT Sensor And Coolant Temperature Sender Electrical Connectors
Courtesy of FORD MOTOR CO.
Connect the upper radiator hose, heater hose and coolant bypass hose.

Fig 8: Connecting Upper Radiator Hose, Heater Hose And Coolant Bypass Hose
Courtesy of FORD MOTOR CO.
Install both valve covers. For additional information, refer to VALVE COVER RH .
Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .