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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 422 (Engine - 3.9L) >> In-Vehicle Repair >> Valve Cover RH >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner outlet tube. For additional information, refer to INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.9L for additional information.
  2. Remove the RH ignition coils. For additional information, refer to INTAKE AIR, FUEL CHARGING, STARTING & ENGINE ELECTRONICS - 3.9L for additional information.
  3. Illustration 1 of 2. Remove the components in the order indicated in the following illustration and table. See Fig 1.
    Fig 1: Removing Engine Wiring Harness Retainer
    G03200856Courtesy of FORD MOTOR CO.
  4. Illustration 2 of 2. Remove the components in the order indicated in the following illustration and table. See Fig 2.
    Fig 2: Removing RH Valve Cover
    G03200857Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.

Item 8: RH Valve Cover removal Note 

  1. Remove the RH valve cover.
    • Loosen the bolts in the sequence shown.
    Fig 3: Identifying RH Valve Cover Bolts Loosening Sequence
    G03200858Courtesy of FORD MOTOR CO.
  2. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of sealant.
    Fig 4: Locating Sealing Surfaces For Cleaning
    G03200859Courtesy of FORD MOTOR CO.
  3. Clean the sealing surfaces.
  4. Inspect and install new gaskets as necessary.
    Fig 5: Inspecting And Installing New Gaskets
    G03200860Courtesy of FORD MOTOR CO.

Item 8: RH Valve Cover Installation Note 

    NOTE: If the valve cover is not secured within four minutes of sealant application the sealant must be removed and the sealing area cleaned with metal surfaces cleaner. Allow to dry until there is no sign of wetness, or four minutes, which ever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 6: Applying Two Beads Of Silicone Gasket And Sealant
    G03200861Courtesy of FORD MOTOR CO.
  1. Apply two beads of silicone gasket and sealant as shown. See Fig 6.
  2. Install the RH valve cover.
    • Tighten the bolts in the sequence shown. See Fig 7.
    • Fig 7: Identifying RH Valve Cover Bolts Tightening Sequence
      G03200862Courtesy of FORD MOTOR CO.