LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 422 (Engine - 3.9L) >> In-Vehicle Repair >> Flexplate or Flywheel and Crankshaft Rear Seal >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the transmission. For additional information, refer to AUTOMATIC TRANSMISSION - 5R55S .
  2. Remove the components in the order indicated in the following illustration and table. To remove individual components, only carry out the listed steps.
    FLEXPLATE OR FLYWHEEL AND CRANKSHAFT REAR SEAL COMPONENT STEPS

    Component Steps
    Flexplate 1-2
    Rear Crankshaft Seal 1-3
  3. To install, reverse the removal procedure.
    Fig 1: Removing Flywheel And Crankshaft Rear Seal
    G03200983Courtesy of FORD MOTOR CO.

Item 3: Crankshaft Rear Seal Removal Note 

  1. Using the special tools, remove the crankshaft rear seal.
    • Discard the seal.
  2. Fig 2: Using Special Tools And Removing Crankshaft Rear Seal
    G03200984Courtesy of FORD MOTOR CO.

Item 3: Crankshaft Rear Seal Installation Note 

    CAUTION: The plastic sleeve that comes with the new crankshaft rear oil seal, protects the seal while in transit and is also used as an installation tool to prevent lip seal roll when carrying out the repair. The sleeve must be used to prevent future seal concerns.
    NOTE: Lubricate the outer lips and the inner seal on the crankshaft rear oil seal with clean engine oil.
    Fig 3: Positioning Rear Oil Seal With Protective Installer Onto End Of Crankshaft
    G03200985Courtesy of FORD MOTOR CO.
  1. Position the rear oil seal with the protective installer onto the end of the crankshaft.
  2. Using the special tool, install a new crankshaft rear oil seal.
    Fig 4: Using Special Tool And Installing New Crankshaft Rear Oil Seal
    G03200986Courtesy of FORD MOTOR CO.

Items 1 and 2: Flexplate Installation Note 

    NOTE: The crankshaft dowel must be positioned below the outer face of the flexplate.
    Fig 5: Installing Flexplate With Elongated Hole Over Crankshaft Dowel
    G03200987Courtesy of FORD MOTOR CO.
  1. Install the flexplate with the elongated hole over the crankshaft dowel.
  2. Install the flexplate bolts and tighten in two stages in the sequence shown. See Fig 6.
    • Stage 1: Tighten to 15 N.m (11 lb-ft).
    • Stage 2: Tighten to 110 N.m (81 lb-ft).
    Fig 6: Identifying Flexplate Bolts Tightening Sequence
    G03200988Courtesy of FORD MOTOR CO.