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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 421 (Engine - 3.0L) >> In-Vehicle Repair >> Lower Intake Manifold >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the upper intake manifold. For additional information, refer to UPPER INTAKE MANIFOLD .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM .
  3. Remove the components in the order indicated in the following illustration and table.
  4. To install, reverse the removal procedure.
    Fig 1: Removing Upper Intake Manifold
    G03200365Courtesy of FORD MOTOR CO.

Item 2: Fuel Hose Removal Note 

  1. Remove the clip.
    Fig 2: Removing Clip
    G03200366Courtesy of FORD MOTOR CO.
  2. Install the special tool.
    Fig 3: Installing Special Tool
    G03200367Courtesy of FORD MOTOR CO.
  3. Close the special tool and push it into the open side of the cage.
    Fig 4: Closing Special Tool
    G03200368Courtesy of FORD MOTOR CO.
  4. Separate the fitting and remove the special tool.
    Fig 5: Removing Special Tool
    G03200369Courtesy of FORD MOTOR CO.

Item 8: Lower Intake Manifold Gaskets Installation Note 

  1. Clean and inspect the lower intake manifold gaskets. Install new gaskets if necessary.

Item 6: Lower Intake Manifold Bolts Installation Note 

  1. Tighten the lower intake manifold bolts in the sequence shown.
    Fig 6: Tightening Lower Intake Manifold
    G03200370Courtesy of FORD MOTOR CO.

Item 2: Fuel Hose Installation Note 

  1. Connect the spring lock coupling.
    • Clean and inspect both coupling ends.
    • Lubricate the O-rings with clean engine oil.
    • Connect the coupling.
    • Pull on the coupling to make sure it is fully engaged.
    • Install the clip.
    Fig 7: Connecting Spring Lock Coupling
    G03200371Courtesy of FORD MOTOR CO.