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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 421 (Engine - 3.0L) >> In-Vehicle Repair >> Crankshaft Pulley and Crankshaft Seal >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in neutral, position it on a hoist.
  2. Remove the accessory drive belt. For additional information, refer to ACCESSORY DRIVE BELT, TENSIONER AND PULLEY  in this section.
  3. Remove the front center splash shield.
  4. Remove the components in the order indicated in the following illustration and table.
  5. To install, reverse the removal procedure.
    Fig 1: Removing Crankshaft Pulley
    G03200381Courtesy of FORD MOTOR CO.

Items 1 and 2: Crankshaft Pulley Bolt and Washer Removal Note 

  1. Using the special tool to hold the crankshaft pulley, remove and discard the bolt.
    Fig 2: Holding Crankshaft Pulley
    G03200382Courtesy of FORD MOTOR CO.

Item 3: Crankshaft Pulley Removal Note 

    CAUTION: The special tool must grab the inside of the damper or damage to the damper can occur.
    Fig 3: Removing Crankshaft Pulley
    G03200383Courtesy of FORD MOTOR CO.
  1. Using the special tool, remove the crankshaft pulley.

Item 4: Crankshaft Front Seal Removal Note 

    CAUTION: Use care not to scratch the crankshaft surface while removing the seal.
    Fig 4: Removing Crankshaft Front Seal
    G03200384Courtesy of FORD MOTOR CO.
  1. Using the special tool, remove the crankshaft front seal.

Item 4: Crankshaft Front Seal Installation Note 

  1. Lubricate the inside diameter of the crankshaft front seal with clean engine oil.
  2. Using the special tool, install the crankshaft front oil seal.
    Fig 5: Installing Crankshaft Front Oil Seal
    G03200385Courtesy of FORD MOTOR CO.

Item 3: Crankshaft Pulley Installation Note 

    NOTE: Sealing surface must be free of dirt and oil.
    Fig 6: Applying Silicone Gasket And Sealant To Keyway Slot
    G03200386Courtesy of FORD MOTOR CO.
  1. Apply silicone gasket and sealant to the end of the keyway slot.
  2. NOTE: Lubricate the outside diameter sealing surface of the crankshaft pulley with clean engine oil.
  3. Using the special tool, install the crankshaft pulley.
Fig 7: Installing Crankshaft Pulley
G03200387Courtesy of FORD MOTOR CO.

Items 1 and 2: Crankshaft Pulley Bolt and Washer Installation Note 

  1. Using the special tool to hold the crankshaft pulley, install a new bolt. Tighten the bolt in four stages:
    • Stage 1: Tighten to 120 N.m (89 lb-ft).
    • Stage 2: Loosen one full turn (360 degrees).
    • Stage 3: Tighten to 50 N.m (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
    Fig 8: Holding Crankshaft Pulley
    G03200388Courtesy of FORD MOTOR CO.