LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 419 (Steering System) >> Removal And Installation >> Power Steering Pump >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not remove the power steering pulley from the power steering pump. The power steering pulley is not removable and damage to the pulley may occur.
CAUTION: While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.
  1. Remove the engine appearance cover.
  2. Remove the air cleaner and the air cleaner outlet tube. For additional information, refer to INTAKE AIR, FUEL CHARGING, STARTING & ENGINE for 3.0L engine or INTAKE AIR, FUEL CHARGING, STARTING & ENGINE for 3.9L engine.
  3. With the vehicle in NEUTRAL, position on a hoist.
  4. Remove the LH front frame rail deflector shields.
  5. Remove the parts in the order indicated in the following illustration and table.
    Fig 1: Removing Power Steering Pump
    G03200276Courtesy of FORD MOTOR CO.
  6. To install, reverse the removal procedure.
  7. Fill and leak test the system. For additional information, refer to POWER STEERING SYSTEM FILLING  in this section.

Item 1: Accessory Drive Belt Removal Note 

  1. Release the tension and position the belt aside.
    Fig 2: Releasing Tension And Position Belt Aside
    G03200277Courtesy of FORD MOTOR CO.

Item 3: Compressor Bolts (3.9L only) Removal Note 

  1. To ease the removal of the upper air conditioning compressor bolts, remove the bolt and detach the power steering line retainer bracket aside.
    Fig 3: Identifying Upper Air Conditioning Compressor Bolts
    G03200278Courtesy of FORD MOTOR CO.

Item 8: Pressure Line Fitting Removal Note 

  1. Position the power steering reservoir out of the way.
    1. Loosen the bolts.
    2. Rotate the reservoir out of the insulators.
    3. Position the reservoir out of the way.
    Fig 4: Positioning Reservoir Out Of Way
    G03200279Courtesy of FORD MOTOR CO.

Item 8: Pressure Line Fitting Installation Note 

  1. Install the power steering reservoir.
    Fig 5: Installing Power Steering Reservoir
    G03200280Courtesy of FORD MOTOR CO.

Item 9: O-Ring Installation Note 

  1. Using the special tool, install a new Teflon® seal on the pressure line fitting.
    Fig 6: Installing Teflon Seal Using Special Tool
    G03200281Courtesy of FORD MOTOR CO.