Disassembly and Assembly

WARNING: This page is about a different car, the 2004 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Use of any other than approved DOT 3 or DOT 4 brake fluid will cause permanent damage to brake components and will render the brakes inoperative.

WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.

CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

Remove the brake caliper. For additional information, refer to REAR DISC BRAKE .
Drain the brake fluid from the brake caliper.
Secure the brake caliper in a vise.

NOTE: Do not hone the piston bores. If the bores are excessively scored or corroded, install a new brake disc caliper.

Fig 1: Removing Brake Caliper Rear

Courtesy of FORD MOTOR CO.

Disassemble the parts in the order indicated in the following illustration and table.
To assemble, reverse the disassembly procedure.

Item 3: Piston Disassembly Note

Using the special tool, turn the brake piston counterclockwise.

Fig 2: Turning Brake Piston Counterclockwise Using Special Tool
Courtesy of FORD MOTOR CO.

Item 4: Seal Kit Assembly Note

Use the special tools to install the seal.

Fig 3: Installing Seal Using Special Tools

Courtesy of FORD MOTOR CO.