Radiator - 2.3L: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

Install the plastic cap and the three pushpins on the top of the radiator channel.

Fig 1: Installing Plastic Cap & Pushpins On Top Of Radiator Channel
Courtesy of FORD MOTOR CO.
Position the radiator into the engine compartment and install the bolts.

Fig 2: Installing Radiator
Courtesy of FORD MOTOR CO.

NOTE: Reinstall the constant tension clamp in the same position from which it was removed.

Fig 3: Installing Lower Radiator Hose To Radiator

Courtesy of FORD MOTOR CO.

Install the lower radiator hose to the radiator.
Install the cooling fan and shroud. For additional information, refer to COOLING FAN MOTOR & SHROUD - 2.3L .

NOTE: Reinstall the constant tension clamp in the same position from which it was removed.

Fig 4: Installing Upper Radiator Hose To Radiator

Courtesy of FORD MOTOR CO.

Install the upper radiator hose to the radiator.
Position the coolant overflow hose in the channel on top of the radiator, then connect the hose to the radiator.

Fig 5: Connecting Coolant Overflow Hose To Radiator
Courtesy of FORD MOTOR CO.
Fill the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING & BLEEDING - 2.3L .

WARNING: Do not stand in line with or near the engine cooling fan blade when revving the engine.

Operate the engine for several minutes and check the hoses and connections for leaks.