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Steering Column - Manual Transmission: Disassembly

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

All Vehicles 

    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
  1. Remove the steering column. For additional information, refer to STEERING COLUMN  .
  2. Remove the ignition switch.
    1. Remove the ignition switch bolts.
    2. Remove the ignition switch.
    Fig 1: Removing Ignition Switch
    G03435137Courtesy of FORD MOTOR CO.
  3. Remove the bearing retainer.
    Fig 2: Removing Bearing Retainer
    G03435138Courtesy of FORD MOTOR CO.
  4. Remove the steering column lock housing bearing.
    Fig 3: Removing Steering Column Lock Housing Bearing
    G03435139Courtesy of FORD MOTOR CO.
  5. Remove the steering column lock gear.
    Fig 4: Removing Steering Column Lock Gear
    G03435140Courtesy of FORD MOTOR CO.

    Vehicles With Fixed Steering Column 

  6. Remove the snap ring from the bottom of the steering column shaft.
    Fig 5: Removing Snap Ring From Bottom Of Steering Column Shaft
    G03435141Courtesy of FORD MOTOR CO.

    Vehicles With Tilt Steering Column 

  7. Remove the sensor ring.
    1. Remove the steering column lower bearing spring.
    2. Remove the sensor ring.
    Fig 6: Removing Sensor Ring
    G03435142Courtesy of FORD MOTOR CO.

    All Vehicles 

  8. Remove the steering column bearing tolerance ring from the steering column shaft.
    Fig 7: Removing Steering Column Bearing Tolerance Ring From Steering Column Shaft
    G03435143Courtesy of FORD MOTOR CO.

    Vehicles With Tilt Steering Column 

  9. Remove the lock cylinder housing screws.
    Fig 8: Removing Lock Cylinder Housing Screws
    G03435144Courtesy of FORD MOTOR CO.

    Vehicles With Fixed Steering Column 

  10. Remove the two lock cylinder housing screws and the steering column spacer.
    Fig 9: Removing Two Lock Cylinder Housing Screws & Steering Column Spacer
    G03435145Courtesy of FORD MOTOR CO.

    All Vehicles 

  11. WARNING: Steering column position spring is under tension and can come out with great force.
    Fig 10: Removing Lock Cylinder Housing & Steering Column Shaft From Steering Actuator Housing
    G03435146Courtesy of FORD MOTOR CO.
  12. Remove the lock cylinder housing and the steering column shaft from the steering actuator housing.
    1. Pry up on the steering column lock left hand levers using a shop-fabricated tool.
    2. On tilt steering columns, remove the steering column position spring.
  13. Remove the turn signal cancel cam.
    Fig 11: Removing Turn Signal Cancel Cam
    G03435147Courtesy of FORD MOTOR CO.
  14. Remove the snap ring.
    Fig 12: Removing Snap Ring
    G03435148Courtesy of FORD MOTOR CO.
  15. Remove the steering column upper bearing spring.
    Fig 13: Removing Steering Column Upper Bearing Spring
    G03435149Courtesy of FORD MOTOR CO.
  16. Remove the steering column bearing sleeve.
    Fig 14: Removing Steering Column Bearing Sleeve
    G03435150Courtesy of FORD MOTOR CO.
  17. Remove the steering column bearing tolerance ring.
    1. Slide the steering column shaft in toward the steering column lock cylinder housing, then out.
    2. Slide the steering column bearing tolerance ring off the steering column shaft.
    Fig 15: Removing Steering Column Bearing Tolerance Ring
    G03435151Courtesy of FORD MOTOR CO.
  18. Using a suitable punch, remove the steering column bearing from the steering column lock cylinder housing.
    Fig 16: Removing Steering Column Bearing
    G03435152Courtesy of FORD MOTOR CO.

    Vehicles With Tilt Steering Column 

  19. Use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.
    Fig 17: Removing Steering Column Bearing
    G03435153Courtesy of FORD MOTOR CO.

    All Vehicles 

  20. Remove the steering column bearing and sleeve.
    Fig 18: Removing Steering Column Bearing & Sleeve
    G03435154Courtesy of FORD MOTOR CO.
  21. Remove the steering column lower bearing retainer.
    1. Remove the three bolts.
    2. Remove the steering column lower bearing retainer.
    Fig 19: Removing Steering Column Lower Bearing Retainer
    G03435155Courtesy of FORD MOTOR CO.
  22. 21. Remove the upper steering column lock lever actuator and the lower steering column lock lever actuator.
    Fig 20: Removing Upper Steering Column Lock Lever Actuator & Lock Lever Actuator
    G03435156Courtesy of FORD MOTOR CO.