LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 389 (Steering Column) >> Removal & Installation >> Steering Column - Automated Equipment >> Assembly

Steering Column - Automated Equipment: Assembly

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

All Vehicles 

  1. Install the steering column lock actuators.
    1. Use ignition lock grease to lubricate the steering column lock actuators.
    2. Install the steering column lock actuators.
    Fig 1: Installing Steering Column Lock Actuators
    G03435211Courtesy of FORD MOTOR CO.
  2. NOTE: Coat all surfaces with ignition lock grease.
    Fig 2: Installing Steering Column Lock Pawl
    G03435212Courtesy of FORD MOTOR CO.
  3. Install the steering column lock pawl.
    1. Position the steering column lock pawl.
    2. Drive in the steering column lock lever pin.
  4. Install the steering column lower bearing retainer.
    1. Position the steering column lower bearing retainer.
    2. Install the three bolts.
    Fig 3: Installing Steering Column Lower Bearing Retainer
    G03435213Courtesy of FORD MOTOR CO.
  5. NOTE: The "UP" position of the bearing must be facing forward, toward the engine.
    NOTE: Install the steering column bearing and sleeve so that the inner race is visible when installed.
    Fig 4: Installing Steering Column Bearing & Sleeve
    G03435214Courtesy of FORD MOTOR CO.
  6. Install the steering column bearing and sleeve.
  7. Install the ignition switch. Align the ignition switch with the slot and index mark on the steering column. Install the bolts.
    Fig 5: Installing Ignition Switch
    G03435215Courtesy of FORD MOTOR CO.
  8. Install the transmission control selector lever spring clip and the gearshift lever socket bushings on the shift tube.
    • Coat the gearshift lever socket bushings with steering gear grease.
    Fig 6: Installing Transmission Control Selector Lever Spring Clip & Gearshift Lever Socket Bushings On Shift Tube
    G03435216Courtesy of FORD MOTOR CO.
  9. Install the column shift selector lever plunger.
    • Coat the column shift selector plunger with steering gear grease.
    Fig 7: Installing Column Shift Selector Lever Plunger
    G03435217Courtesy of FORD MOTOR CO.
  10. Position the gearshift lever in the shift tube.
    Fig 8: Positioning Gearshift Lever In Shift Tube
    G03435218Courtesy of FORD MOTOR CO.
  11. CAUTION: Gearshift lever pin must be installed correctly or 1st gear position may be blocked.
    Fig 9: Installing Gearshift Lever Pin In Shift Tube
    G03435219Courtesy of FORD MOTOR CO.
  12. Install the gearshift lever pin in the shift tube.
  13. Install the gearshift selector tube spring in the shift tube.
    • Coat the end of the spring with steering gear grease.
    Fig 10: Installing Gearshift Selector Tube Spring In Shift Tube
    G03435220Courtesy of FORD MOTOR CO.
  14. Install the transmission selector lever arm and support on the shift tube.
    1. Position the transmission selector lever arm and support.
    2. Install the bolts.
    Fig 11: Installing Transmission Selector Lever Arm & Support On Shift Tube
    G03435221Courtesy of FORD MOTOR CO.
  15. Install the shift tube.
    1. Position the shift tube.
    2. Position the shift tube clamps.
    3. Install the bolts.
    Fig 12: Installing Shift Tube
    G03435222Courtesy of FORD MOTOR CO.
  16. Position the brake shift interlock solenoid and install the bolts.
    Fig 13: Positioning Brake Shift Interlock Solenoid
    G03435223Courtesy of FORD MOTOR CO.
  17. CAUTION: Install the upper steering column bearing so that the inner race is visible when installed.
    Fig 14: Positioning Upper Steering Column Bearing On Steering Column Lock Cylinder Housing
    G03435224Courtesy of FORD MOTOR CO.
    Fig 15: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing
    G03435225Courtesy of FORD MOTOR CO.
  18. Using an appropriate bearing installer or socket; install the upper steering column bearing on the steering column lock cylinder housing.

    Vehicles With Tilt Steering Column 

  19. CAUTION: Install the large steering column bearing so that the inner race is visible when installed.
    NOTE: Use an appropriate bearing installer or socket.
    Fig 16: Positioning Large Steering Column Bearing Into Steering Column Lock Cylinder Housing
    G03435226Courtesy of FORD MOTOR CO.
    Fig 17: Installing Large Steering Column Bearing Into Steering Column Lock Cylinder Housing
    G03435227Courtesy of FORD MOTOR CO.
  20. Install the large steering column bearing into the steering column lock cylinder housing.

    All Vehicles 

  21. Position the steering column shaft in the steering column lock cylinder housing.
    • Install the steering column bearing tolerance ring on the steering column shaft.
    Fig 18: Installing Steering Column Bearing Tolerance Ring On Steering Column Shaft
    G03435228Courtesy of FORD MOTOR CO.
  22. Install the steering column bearing sleeve.
    Fig 19: Installing Steering Column Bearing Sleeve
    G03435229Courtesy of FORD MOTOR CO.
  23. Install the steering column bearing spring.
    Fig 20: Installing Steering Column Bearing Spring
    G03435230Courtesy of FORD MOTOR CO.
  24. Install the snap ring.
    Fig 21: Installing Snap Ring
    G03435231Courtesy of FORD MOTOR CO.
  25. Install the turn signal cancel cam.
    Fig 22: Installing Turn Signal Cancel Cam
    G03435232Courtesy of FORD MOTOR CO.
  26. Install the lock cylinder housing screws loosely and position the steering actuator housing in a vise.
    Fig 23: Installing Lock Cylinder Housing Screws Loosely
    G03435233Courtesy of FORD MOTOR CO.
  27. NOTE: Lubricate the lock cylinder housing bushings with rust penetrant.
    Fig 24: Positioning Steering Column Lock Cylinder Housing & Steering Column Shaft On Steering Actuator Housing
    G03435234Courtesy of FORD MOTOR CO.
  28. Position the steering column lock cylinder housing and the steering column shaft on the steering actuator housing.
    • Make sure the upper and lower steering column lock actuators are aligned.
  29. Position the steering column locking levers on the steering actuator housing.
    1. Use a shop-fabricated tool.
    2. On tilt steering columns, install and compress the steering column position spring.
    Fig 25: Installing Steering Column Locking Levers
    G03435235Courtesy of FORD MOTOR CO.

    Vehicles With Tilt Steering Column 

  30. Position the lock cylinder housing and steering actuator housing, and tighten the lock cylinder housing screws.
    Fig 26: Positioning Lock Cylinder Housing & Steering Actuator Housing
    G03435236Courtesy of FORD MOTOR CO.

    Vehicles With Fixed Steering Column 

  31. Install the steering column spacer. Tighten the two lock cylinder housing screws.
    • The steering column spacer is installed on the LH side of the steering columns.
    Fig 27: Installing Steering Column Spacer
    G03435237Courtesy of FORD MOTOR CO.

    All Vehicles 

  32. Install the steering column bearing tolerance ring.
    Fig 28: Installing Steering Column Bearing Tolerance Ring
    G03435238Courtesy of FORD MOTOR CO.

    Vehicles With Tilt Steering Column 

  33. Install the sensor ring.
    1. Install the sensor ring.
    2. Install the steering column bearing spring.
    Fig 29: Installing Sensor Ring
    G03435239Courtesy of FORD MOTOR CO.

    All Vehicles 

  34. Install the shock absorber electronic steering sensor.
    1. Position the shock absorber electronic steering sensor.
    2. Install the screws.
    3. Connect the electrical connector.
    Fig 30: Installing Shock Absorber Electronic Steering Sensor
    G03435240Courtesy of FORD MOTOR CO.
  35. On fixed steering column equipped vehicles, install the snap ring.
    Fig 31: Installing Snap Ring
    G03435241Courtesy of FORD MOTOR CO.
  36. NOTE: The narrow section of the keyhole in the lock gear must be in the 1 o'clock position.
    Fig 32: Installing Steering Column Lock Gear
    G03435242Courtesy of FORD MOTOR CO.
  37. Install the steering column lock gear.
    • Use ignition lock grease to coat the steering column lock gear.
  38. Install the steering column lock housing bearing.
    • The narrow section of the keyhole should be in the 1 o'clock position, with the tab inboard at the 3 o'clock position and rotate it counterclockwise.
    • Lubricate the steering column lock housing bearing with ignition lock grease.
    Fig 33: Installing Steering Column Lock Housing Bearing
    G03435243Courtesy of FORD MOTOR CO.
  39. Install the steering column upper bearing retainer firmly to engage the four retention tabs into the lock housing.
    Fig 34: Installing Steering Column Upper Bearing Retainer
    G03435244Courtesy of FORD MOTOR CO.
  40. WARNING: To reduce the risk of serious personal injury, follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
  41. Install the steering column. For additional information, refer to STEERING COLUMN  .