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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 384 (Rear Drive Axle/Differential 8.8-Inch Ring Gear) >> In-Vehicle Repair >> Drive Pinion Flange >> Installation

Drive Pinion Flange: Installation

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the pinion flange splines with rear axle lubricant.
  2. NOTE: Disregard the index marks if installing a new pinion flange.
    Fig 1: Positioning Pinion Flange
    G03434452Courtesy of FORD MOTOR CO.
  3. Position the pinion flange.
  4. Using the special tool, install the pinion flange.
    Fig 2: Installing Pinion Flange
    G03434453Courtesy of FORD MOTOR CO.
  5. Position the new nut.
    Fig 3: Installing Nut
    G03434454Courtesy of FORD MOTOR CO.
  6. CAUTION: Do not under any circumstance loosen the nut to reduce preload. If it is necessary to reduce preload, install a new collapsible spacer (4662) and nut.
    CAUTION: Remove the special tool while taking preload readings with the Nm (inch-pound) torque wrench.
    Fig 4: Tightening Pinion Flange Nut
    G03434455Courtesy of FORD MOTOR CO.
  7. Use the special tool to hold the pinion flange while tightening the nut.
    • Rotate the pinion occasionally to make sure the differential pinion bearings (4621) (4630) seat correctly. Take frequent differential pinion bearing preload readings by rotating the pinion with a Nm (inch-pound) torque wrench.
    • If the preload recorded prior to disassembly is lower than the specification for used bearings, then tighten the nut to specification. If the preload recorded prior to disassembly is higher than the specification for used bearings, then tighten the nut to the original reading as recorded.
    • Refer to TORQUE SPECIFICATIONS  for used pinion bearings.
  8. CAUTION: Align the index marks.
    CAUTION: If new bolts to retain the driveshaft to the axle are not available, coat the threads of the original bolts with threadlock.
    CAUTION: The driveshaft flange fits tightly on the rear axle pinion flange pilot. To make sure that the driveshaft flange seats squarely on the pinion flange, tighten the bolts evenly in a cross pattern as shown.
    Fig 5: Positioning Driveshaft Flange On Pinion Flange
    G03434456Courtesy of FORD MOTOR CO.
  9. Position the driveshaft flange on the pinion flange with the index marks aligned, and install the bolts.
  10. Install the brake drums. For additional information, REFER to DISC & DRUM .
  11. Install the rear wheel and tire assemblies. For additional information, refer to WHEELS & TIRES .