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Rear Case Bushings: Assembly

WARNING: This page is about a different car, the 2002 Ford RV Cutaway, 2002 Ford Econoline, 2002 Ford E550 Super Duty, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The rear case bushing has one lube groove. The front case bushing has three lube grooves.
    Fig 1: Assembling Special Tools
    G01963092Courtesy of FORD MOTOR CO.
  1. Assemble the special tools.
  2. Place the assembled special tools through the case and into the front case bushing.
    Fig 2: Placing Special Tools Through Case And Into Front Case Bushing
    G01963093Courtesy of FORD MOTOR CO.
    3. CAUTION: Make sure the bushing and tool are centered in the bore.
  3. Install the rear case bushing.
    1. Install the rear case bushing over the special tool into the case.
    2. Install the special tool.
    3. Install the washer and the nut hand-tight.
      Fig 3: Installing Rear Case Bushing
      G01963094Courtesy of FORD MOTOR CO.
  4. Hold the special tool while turning the nut until the rear case bushing is fully seated. Remove the tools.
    Fig 4: Removing Special Tools
    G01963095Courtesy of FORD MOTOR CO.
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