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Front Case Bushings: Assembly

WARNING: This page is about a different car, the 2002 Ford RV Cutaway, 2002 Ford Econoline, 2002 Ford E550 Super Duty, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The front case bushing has three lube grooves. The rear case bushing has one lube groove.
    Fig 1: Installing Front Case Bushing Onto Special Tool
    G01963085Courtesy of FORD MOTOR CO.
  1. Install the front case bushing onto the special tool.
  2. Place the special tool with the front case bushing through the case and into the rear case bushing.
    Fig 2: Placing Special Tool With Front Case Bushing
    G01963086Courtesy of FORD MOTOR CO.
    3. CAUTION: Make sure the bushing and tool are centered in the bore.
    Fig 3: Installing Washer And Nut Hand-Tight
    G01963087Courtesy of FORD MOTOR CO.
  3. Install the special tool then, install the washer and the nut hand-tight.
  4. Hold the special tool while turning the nut until the front case bushing is fully seated. Remove the tools.
    Fig 4: Removing Special Tools
    G01963088Courtesy of FORD MOTOR CO.
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