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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 367 (Rear Drive Axle/Differential - Ford 9.75 - Inch Ring Gear) >> In-Vehicle Repair >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2002 Ford RV Cutaway, 2002 Ford Econoline, 2002 Ford E550 Super Duty, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the wheel bearing oil seal.
    • Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESA-M1C75-B.
    Fig 1: Identifying Wheel Bearing Oil Seal
    G01948238Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not damage the wheel bearing oil seal.
    Fig 2: Installing Axle Shafts
    G01948239Courtesy of FORD MOTOR CO.
  2. Install the two axle shafts.
    3. CAUTION: Do not damage the rubber O-rings in the U-washer grooves.
    Fig 3: Install U-Washers
    G01948240Courtesy of FORD MOTOR CO.
  3. Install the U-washers.
    1. Position the two U-washer on the button ends of the axle shafts.
    2. Pull the axle shafts outward.
    4. NOTE: If a new pinion shaft lock bolt is unavailable coat the threads with Threadlock and Sealer EOAZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-A5 prior to installation.
  4. Install the differential pinion shaft.
    1. Align the hole in the differential pinion shaft with the case lock bolt hole.
    2. Install a new lock bolt.
      Fig 4: Install Differential Pinion Shaft
      G01948241Courtesy of FORD MOTOR CO.
  5. Install the rear brake drums.
  6. Install the differential housing cover and fill the rear axle housing (4010) with 2.4 liters (5.5 pints) of SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A.
  7. Install the tire and wheel assembly. For additional information, refer to WHEELS & TIRES .
  8. Lower the vehicle.
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