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Removal and Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

All Vehicles 

  1. Drain the engine cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  2. Raise and support the vehicle.
  3. Remove the lower splash shields.
    Fig 1: Removing Lower Splash Shields
    G03430690Courtesy of FORD MOTOR CO.

    Vehicles with 2.0L Zetec engines 

  4. Disconnect the lower radiator hose and the Gades return hose.
    Fig 2: Disconnecting Lower Radiator Hose & Degas Return Hose
    G03430691Courtesy of FORD MOTOR CO.

    Vehicles with 3.0L (4V) engines 

  5. Disconnect the lower radiator hose, the high pressure transmission line and the Gades return hose.
    Fig 3: Disconnecting Lower Radiator Hose, High Pressure Transmission Line & Degas Return Hose
    G03430692Courtesy of FORD MOTOR CO.

    All vehicles 

  6. Remove the lower center support bolt.
    Fig 4: Removing Lower Center Support Bolt
    G03430693Courtesy of FORD MOTOR CO.
  7. Lower the vehicle.

    Vehicles with 2.0L Zetec engines 

  8. Disconnect the remaining coolant hose connections.
    Fig 5: Disconnecting Remaining Coolant Hose Connections
    G03430694Courtesy of FORD MOTOR CO.

    Vehicles with 3.0L (4V) engines 

  9. Disconnect the transmission return line.
    Fig 6: Disconnecting Transmission Return Line
    G03430695Courtesy of FORD MOTOR CO.
  10. Disconnect the upper radiator hose and Gades supply hose.
    Fig 7: Disconnecting Upper Radiator Hose & Degas Supply Hose
    G03430696Courtesy of FORD MOTOR CO.

    All vehicles 

  11. Position the hood latch assemble out of the way. .
    Fig 8: Removing Hood Latch Assemble Bolt
    G03430697Courtesy of FORD MOTOR CO.
  12. Remove the two bolts and the center support.
    Fig 9: Removing Two Bolts & Center Support
    G03430698Courtesy of FORD MOTOR CO.
  13. Remove the two top bolts retaining the cooling fan to the radiator.
    Fig 10: Removing Two Top Bolts Retaining Cooling Fan To Radiator
    G03430699Courtesy of FORD MOTOR CO.
  14. Remove the upper radiator support brackets, and remove the radiator from the vehicle.
    Fig 11: Removing Upper Radiator Support Brackets
    G03430700Courtesy of FORD MOTOR CO.
  15. To install, reverse the removal procedure.