Removal and Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

Remove the air cleaner outlet pipe.
Remove the ignition wires from the spark plugs.

Fig 1: Removing Ignition Wires From Spark Plugs
Courtesy of FORD MOTOR CO.
Disconnect the throttle cables.
- Disconnect the speed control actuator cable (if equipped).
- Disconnect the accelerator cable.
Fig 2: Disconnecting Accelerator Cable
Courtesy of FORD MOTOR CO.
Disconnect the catalyst monitor and heated oxygen sensor electrical connectors. Detach the electrical connectors from the bracket.

Fig 3: Disconnecting Catalyst Monitor & Heated Oxygen Sensor Electrical Connectors
Courtesy of FORD MOTOR CO.
Remove the wiring harness anchors from the valve cover studs and position the wiring harness aside.

Fig 4: Removing Wiring Harness Anchors From Valve Cover Studs
Courtesy of FORD MOTOR CO.
Remove the valve cover.
1. Remove the studbolts
2. Remove the bolts.
Fig 5: Removing Valve Cover
Courtesy of FORD MOTOR CO.

CAUTION: The valve cover sealing surfaces are soft materials. Do not use abrasive grinding discs to remove gasket material; only use manual scrapers. Do not scratch or gouge sealing surfaces or oil leaks may occur.

Clean and inspect the sealing surfaces of the valve cover and the cylinder head. Both surfaces must be clean and flat.
To install, reverse the removal procedure.
- Install a new valve cover gasket if damaged.