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Oil Pump: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use abrasive grinding discs to remove gasket material. Use only a plastic scraper. Do not scratch or gouge aluminum sealing surfaces. Leakage can occur.
  1. Clean and inspect the mounting faces of both the oil pump and the cylinder block. Both surfaces must be flat and clean.
  2. NOTE: The clearance between the lower cylinder block sealing surface on the oil pump and the cylinder block must be between 0.3-0.8 mm (0.012-0.031 inch).
    Fig 1: Installing Oil Pump Gasket
    G03430329Courtesy of FORD MOTOR CO.
  3. Install a new oil pump gasket, the oil pump and the bolts. Tighten the bolts in two stages:
    • Stage 1: Tighten the bolts to 6 Nm (53 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
  4. Install a new crankcase front seal.
  5. CAUTION: The cylinder block cradle must be installed and the bolts tightened within four minutes of sealant application or leakage can occur.
  6. Apply a 3 mm (0.1 inch) bead of silicone gasket and sealant in four places where the oil seal retainers meet the cylinder block.
  7. NOTE: Align the lower crankcase so the cylinder block and the lower crankcase are flush.
    Fig 2: Installing Lower Crankcase
    G03430330Courtesy of FORD MOTOR CO.
  8. Install a new gasket, the lower crankcase and the bolts.
  9. Install the lower crankcase-to-transmission bolts.
    Fig 3: Installing Lower Crankcase-To-Transmission Bolts
    G03430331Courtesy of FORD MOTOR CO.
  10. Install the lower A/C bracket bolts.
    Fig 4: Installing Lower A/C Bracket Bolts
    G03430332Courtesy of FORD MOTOR CO.
  11. Position the A/C compressor and install the bolts.
    Fig 5: Positioning A/C Compressor
    G03430333Courtesy of FORD MOTOR CO.
  12. Install the coolant tube bracket bolt.
    Fig 6: Installing Coolant Tube Bracket Bolt
    G03430334Courtesy of FORD MOTOR CO.
  13. Install the accessory drive belt tensioner and the bolts.
    Fig 7: Installing Accessory Drive Belt Tensioner
    G03430335Courtesy of FORD MOTOR CO.
  14. Install the crankshaft sprocket and the timing guide.
    Fig 8: Installing Crankshaft Sprocket
    G03430336Courtesy of FORD MOTOR CO.
  15. Install the oil pump screen cover and tube. For additional information, refer to OIL PUMP SCREEN AND PICKUP TUBE .
  16. Install the timing belt. For additional information, refer to TIMING BELT .