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Oil Pan: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: The oil pan sealing surfaces are soft metals. Do not use abrasive grinding discs to remove gasket material; use only manual scrapers. Do not scratch or gouge the aluminum sealing surfaces.
  1. Clean and inspect the mounting faces of both the oil pan and the cylinder block with Metal Surface Cleaner F4AZ- 19A536-RA or equivalent meeting Ford specification WSE-M5B392-A. Both surfaces must be flat, clean and dry.
  2. NOTE: The oil pan must be installed and the bolts tightened to specification within seven minutes of sealer application or oil leaks may occur.
    NOTE: Apply a 3 mm (0.1 inch) continuous bead of Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford specification WSE-M4G323-A4 to the oil pan.
    Fig 1: Oil Pan Bolts Tightening Sequence
    G03430320Courtesy of FORD MOTOR CO.
  3. Install the oil pan. Tighten the bolts using the sequence shown in two stages:
    • Stage 1: Tighten to 6 Nm (53 lb-in).
    • Stage 2: Tighten 12 Nm (9 lb-in).
  4. Install the catalytic converter.
  5. Fill the crankcase with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.