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In-Vehicle Repair: Camshafts: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Lubricate the valve tappets with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.
    Fig 1: Installing Valve Tappets
    G03430263Courtesy of FORD MOTOR CO.
  1. Install the valve tappets.
  2. NOTE: Lubricate the camshaft bearing surfaces with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.
    Fig 2: Positioning Camshafts & Camshaft Journal Caps
    G03430264Courtesy of FORD MOTOR CO.
  3. Install the camshafts.
    • Position the camshafts and camshaft journal caps.
    • Install the bolts and tighten the bolts in several two-turn passes using the sequence shown.
  4. NOTE: The front camshaft journal cap must be installed and the bolts tightened to specification within four minutes of sealer application or oil leaks may occur.
    Fig 3: Coating Sealing Surface Of Front Camshaft Journal Cap
    G03430265Courtesy of FORD MOTOR CO.
  5. Coat the sealing surface of the front camshaft journal cap with Gasket Maker F8AZ-19B508-AB or equivalent meeting Ford specification WSK-M2G348-A5.
  6. Confirm each valve's clearance at base circle with the lobe pointed away from the tappet.
    Fig 4: Measuring Valve Clearance
    G03430266Courtesy of FORD MOTOR CO.
  7. Install the camshaft alignment timing tool.
    Fig 5: Installing Camshaft Alignment Timing Tool
    G03430267Courtesy of FORD MOTOR CO.
  8. NOTE: The exhaust camshaft oil seal is shown, the intake seal is similar.
    Fig 6: Installing Camshaft Front Oil Seals
    G03430268Courtesy of FORD MOTOR CO.
  9. Using the special tool, install new camshaft front oil seals.
  10. Install the camshaft timing sprockets. For additional information, refer to TIMING DRIVE COMPONENTS - TIMING SPROCKETS .