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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 358 (Engine - 2.0L ZETEC) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If installing the original valves, make sure the valves are installed in the position from which they were removed. Coat the valve stems with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.
    Fig 1: Installing Valves
    G03430489Courtesy of FORD MOTOR CO.
  1. Install the valves.
    2. NOTE: Use the seal protector provided with the replacement kit to prevent damage to the valve stem seals.
    Fig 2: Installing Valve Stem Seals Onto Cylinder Head Valve Guides
    G03430490Courtesy of FORD MOTOR CO.
  2. Lubricate valve and guides with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSSM2C153- H and using the special tool install the valve stem seals onto the cylinder head valve guides.
  3. Place the valve spring in position over the valve and install the valve spring retainer.
  4. Using the special tools, compress the valve spring and install the valve spring retainer keys.
    • Remove the special tools.
    Fig 3: Removing Special Tools
    G03430491Courtesy of FORD MOTOR CO.
  5. Install the CHT sensor.
    Fig 4: Installing CHT Sensor
    G03430492Courtesy of FORD MOTOR CO.
  6. Install the front lifting eye.
    Fig 5: Installing Front Lifting Eye
    G03430493Courtesy of FORD MOTOR CO.
  7. Install the rear lifting eye.
    Fig 6: Installing Rear Lifting Eye
    G03430494Courtesy of FORD MOTOR CO.
  8. Install the bracket.
    Fig 7: Installing Bracket
    G03430495Courtesy of FORD MOTOR CO.
  9. Install the inner timing belt cover.
  10. Install the timing belt tensioner and pulley.
    Fig 8: Installing Inner Timing Belt Cover
    G03430496Courtesy of FORD MOTOR CO.
  11. Install the exhaust manifold.
    Fig 9: Installing Exhaust Manifold
    G03430497Courtesy of FORD MOTOR CO.
  12. Install the intake manifold.
    Fig 10: Installing Intake Manifold
    G03430498Courtesy of FORD MOTOR CO.
  13. Install the ignition coil bracket.
    Fig 11: Installing Ignition Coil Bracket
    G03430499Courtesy of FORD MOTOR CO.
  14. Install the camshaft sensor.
    Fig 12: Installing Camshaft Sensor
    G03430500Courtesy of FORD MOTOR CO.
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