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Valve Tappet - Leakdown Test, Hydraulic

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The leakdown test will not be accurate if it is done with engine oil in the hydraulic valve tappet. Use testing fluid. New hydraulic valve tappets are already filled with testing fluid.
  1. Compress the hydraulic valve tappet to remove the engine oil if necessary.
  2. Place the (1) hydraulic valve tappet in a (2) commercially available hydraulic tappet leakdown tester. Position the (3) steel ball provided in the plunger cap. Add testing fluid to cover the hydraulic valve tappet and compress hydraulic tappet leakdown tester until the hydraulic valve tappet is filled with testing fluid.
    Fig 1: Identifying Hydraulic Valve Tappet
    G03429570Courtesy of FORD MOTOR CO.
  3. Adjust the length of the (1) ram so the (2) pointer is just below the (3) Start Timing mark when the ram contacts the hydraulic valve tappet. Start timing as the pointer passes the (3) Start Timing mark and end timing as the pointer reaches the (4) center mark. For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .
    Fig 2: Adjusting Length Of Ram
    G03429571Courtesy of FORD MOTOR CO.