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Special Tool(s)

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool(s)
G03429534Courtesy of FORD MOTOR CO.
NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.
  1. Remove the crankshaft main bearing caps and crankshaft main bearing.
  2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.
    Fig 2: Positioning Plastigage Across Crankshaft Main Bearing Face
    G03429535Courtesy of FORD MOTOR CO.
  3. NOTE: Do not turn the crankshaft while carrying out this procedure.
  4. Install and remove the crankshaft main bearing cap.
  5. Verify the crankshaft journal clearance.
    • For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .
    • If out of specification, install new components as necessary. For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .
    Fig 3: Measuring Crankshaft Journal Clearance
    G03429536Courtesy of FORD MOTOR CO.