Measuring Bearing Journal Clearance

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.

Remove the connecting rod bearing cap.
Position a piece of Plastigage across the bearing surface.

Fig 1: Positioning Plastigage To Connecting Rod Bearing Cap
Courtesy of FORD MOTOR CO.

NOTE: Do not turn the crankshaft during this step.

Install and tighten to specifications, then remove the connecting rod bearing cap.
Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.
- For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .
- If out of specification, install new components as necessary. For 2.0L Zetec engine procedure see appropriate section in ENGINE - 2.0L ZETEC . For 3.0L (4V) engine procedure see appropriate section in ENGINE - 3.0L (4V) .
Fig 2: Measuring Plastigage To Get Connecting Rod Bearing Journal Clearance
Courtesy of FORD MOTOR CO.