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Power Steering Pump - 3.0L (4V): Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the power steering pump.
    Fig 1: Positioning Power Steering Pump
    G03429386Courtesy of FORD MOTOR CO.
  2. Install the power steering pump bracket.
    1. Install the 5 bolts.
    2. Install the 6 nuts.
    3. Install the pressure line bracket screw.
    Fig 2: Installing Power Steering Pump Bracket
    G03429387Courtesy of FORD MOTOR CO.
    3. NOTE: The engine isolator bracket is shown removed for clarity.
    Fig 3: Installing Engine Insulator
    G03429388Courtesy of FORD MOTOR CO.
  3. Install the engine insulator.
    1. Install the bolts.
    2. Install the nut.
  4. Install the upper engine insulator bracket bolt.
    Fig 4: Installing Upper Engine Insulator Bracket Bolt
    G03429389Courtesy of FORD MOTOR CO.
  5. Position the A/C line support and install the nut.
    Fig 5: Positioning A/C Line Support And Install The Nut
    G03429390Courtesy of FORD MOTOR CO.
  6. Using the special tool, install a new Teflon(R) seal on the power steering pressure hose fitting.
    • Remove and discard the original seal.
    • Stretch the seal over the special tool and slide it onto the tube nut.
    Fig 6: Installing Teflon(R) Seal On Power Steering Pressure Hose Fitting
    G03429391Courtesy of FORD MOTOR CO.
  7. Connect the power steering pressure hose.
    1. Connect the power steering pressure hose to the pump.
    2. Connect the electrical connector.
    3. Install the power steering pressure line bracket bolt.
    Fig 7: Connecting Power Steering Pressure Hose
    G03429392Courtesy of FORD MOTOR CO.
  8. Connect the power steering low pressure hose.
    Fig 8: Connecting Power Steering Low Pressure Hose
    G03429393Courtesy of FORD MOTOR CO.
  9. Install the power steering pump pulley and bolt.
    Fig 9: Installing Power Steering Pump Pulley And Bolt
    G03429394Courtesy of FORD MOTOR CO.
  10. Install the drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  11. Tighten the power steering pump pulley bolt.
    Fig 10: Tightening Power Steering Pump Pulley Bolt
    G03429395Courtesy of FORD MOTOR CO.
  12. Remove the special tools.
    Fig 11: Removing Special Tools
    G03429396Courtesy of FORD MOTOR CO.
  13. Install the ground strap.
    • Position the ground strap and install the nut.
    Fig 12: Installing Ground Strap
    G03429397Courtesy of FORD MOTOR CO.
  14. Fill and leak check the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION .
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