Power Steering Pump - 2.0L Zetec: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: Install a new power steering pump pulley after the second removal and installation.

Fig 1: Installing New Power Steering Pump Pulley

Courtesy of FORD MOTOR CO.

Inspect the pulley for paint marks in the web area near the hub. If there are two paint marks, install a new pulley. If there is no paint or one paint mark, use a paint pencil to mark the web area of the pulley near the hub. Using the special tool, install the power steering pump pulley.
Using the special tool, install a new seal on the power steering pressure hose fitting.
- Remove and discard the original seal.
- Stretch the seal over the seal replacer and slide it onto the tube nut.
Fig 2: Installing New Seal On Power Steering Pressure Hose Fitting
Courtesy of FORD MOTOR CO.
Position the power steering pump and install the upper bolts.

Fig 3: Positioning Power Steering Pump And Installing Upper Bolts
Courtesy of FORD MOTOR CO.
Connect the power steering low pressure hose.

Fig 4: Connecting Power Steering Low Pressure Hose
Courtesy of FORD MOTOR CO.
Position the power steering pressure line bracket and install the bolt.

Fig 5: Positioning Power Steering Pressure Line Bracket And Installing Bolt
Courtesy of FORD MOTOR CO.
Raise the vehicle.
Install the lower power steering pump bolts.

Fig 6: Installing Lower Power Steering Pump Bolts
Courtesy of FORD MOTOR CO.
Connect the power steering pressure line.

Fig 7: Connecting Power Steering Pressure Line
Courtesy of FORD MOTOR CO.
Connect the electrical connector.

Fig 8: Connecting Electrical Connector
Courtesy of FORD MOTOR CO.
Install the drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
Fill and leak check the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION .