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Parking Brake Cable Adjustment - E-250 with Tension Limiter

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the tension limiter nut to the end of the tension limiter threads.
    Fig 1: Loosening Tension Limiter Nut
    G01439432Courtesy of FORD MOTOR CO.
  2. NOTE: For E-150, the last detent is 13 clicks; for E-250, it is 17 clicks.
  3. Depress the parking brake pedal to the last detent position.
  4. Measure and record the exposed length of the cinch strap.
    Fig 2: Measuring Exposed Length Of Cinch Strap
    G01439433Courtesy of FORD MOTOR CO.
  5. NOTE: Prevent the tension limiter from turning while tightening.
    Fig 3: Tightening Tension Limiter Nut
    G01439434Courtesy of FORD MOTOR CO.
  6. Tighten the tension limiter nut to specification. Measure from the end of the tension limiter threads to the beginning of the hex portion of the tension limiter nut.
  7. NOTE: The tension limiter will reset the parking brake tension any time the system is disconnected, provided the distance between the bracket and the cinch strap hook is reduced during adjustment. When the cinch strap hook contacts the bracket, the tension limiter must be installed new to prevent overtensioning.
    Fig 4: Identifying Between Bracket And Cinch Strap Hook
    G01439435Courtesy of FORD MOTOR CO.
  8. Make sure the tightening has caused the cinch strap to slip the minimum specified length from the length recorded in Step 3. If the cinch strap has not slipped the specified amount, tighten the tension limiter nut the additional amount necessary to achieve the specified slippage.
  9. Release the parking brake control.
  10. Depress to the floor and release the parking brake control two times.
  11. Test the parking brake.
    1. Apply the parking brake.
      • The parking brake cables must be tight enough to provide full application of the rear brake shoes and linings.
    2. Release the parking brake.
      • The parking cables must be loose enough so that there is no drag at the rear wheels.