Extension Housing Seal and Gasket: Installation

WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.

Install the extension housing and gasket.
1. Position the extension housing gasket and the extension housing.
2. Install the bolts and nuts.
  
  Fig 1: Installing Bolts And Nuts
  Courtesy of FORD MOTOR CO.
Using the special tool, install the new extension housing seal.

Fig 2: Installing Extension Housing Seal
Courtesy of FORD MOTOR CO.
Install the transmission insulator and retainer. For additional information, refer to TRANSMISSION INSULATOR AND RETAINER .
Install the harness bracket. Reconnect the catalyst monitoring sensor harness connectors.

Fig 3: Installing Harness Bracket
Courtesy of FORD MOTOR CO.

NOTE: The output shaft and the driveshaft are a balanced assembly.

Install the driveshaft.
- Align the index marks and position the driveshaft on the transmission.
- Position the driveshaft to the rear differential.
  
  Fig 4: Aligning Index Marks And Positioning Driveshaft On Transmission
  Courtesy of FORD MOTOR CO.

NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.

Install the driveshaft.
1. Install the driveshaft.
2. Install the bolts.
  
  Fig 5: Installing Driveshaft Bolts
  Courtesy of FORD MOTOR CO.
Remove the supports and lower the vehicle.