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Pump and Intermediate Clutch Piston: Disassembly

WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the No. 1 selective pump support thrust washer.
    Fig 1: Disassembling No. 1 Selective Pump Support Thrust Washer
    G01539842Courtesy of FORD MOTOR CO.
  2. Remove the front pump support.
    1. Remove the bolts.
    2. Remove the front pump support.
      Fig 2: Removing Bolts
      G01539843Courtesy of FORD MOTOR CO.
  3. Remove the seal rings.
    Fig 3: Removing Seal Rings
    G01539844Courtesy of FORD MOTOR CO.
  4. Remove the inner and outer pump gerotor gears.
    Fig 4: Removing Inner And Outer Pump Gerotor Gears
    G01539845Courtesy of FORD MOTOR CO.
  5. Carefully pry spring retainer tabs and remove the spring retainer assembly.
    Fig 5: Removing Spring Retainer Assembly
    G01539846Courtesy of FORD MOTOR CO.
  6. Remove the intermediate clutch piston.
    Fig 6: Removing Intermediate Clutch Piston
    G01539847Courtesy of FORD MOTOR CO.
  7. Remove the clutch piston seals.
    1. Remove the intermediate clutch piston outer seal.
    2. Remove the intermediate clutch piston inner seal.
      Fig 7: Removing Clutch Piston Seals
      G01539848Courtesy of FORD MOTOR CO.
  8. Remove and discard the front pump seal.
    Fig 8: Removing And Discarding Front Pump Seal
    G01539849Courtesy of FORD MOTOR CO.