Cylinder Head - Right: Removal

ALL VEHICLES 

1. Disconnect both battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
2. Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
3. Remove the parking lamps and the headlamp assemblies. For additional information, refer to INTERIOR LIGHTING .
4. Remove the radiator. For additional information, refer to ENGINE COOLING .

   VEHICLES WITH AIR CONDITIONING 

5. Remove the A/C condenser. For additional information, refer to AIR CONDITIONING .

   ALL VEHICLES 

6. Remove the radiator grille, radiator grille opening panel and the upper radiator support. For additional information, refer to FRONT END BODY PANELS .
7. Remove the turbocharger compressor manifold.
8. Remove the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
9. Disconnect the lower generator quick connector and push pins.
   Fig 1: Disconnecting Lower Generator Quick Connector And Pushing Pins

   Courtesy of FORD MOTOR CO.
10. Disconnect the lower generator electrical connector and push pin.
    Fig 2: Disconnecting Lower Generator Electrical Connector And Pushing Pin

    Courtesy of FORD MOTOR CO.
11. Remove the engine ground cable.
    1. Remove the nut.
    2. Remove the starter wire retaining bracket.
    3. Remove the engine ground cable.
    Fig 3: Removing Engine Ground Cable

    Courtesy of FORD MOTOR CO.
12. Remove the lower generator mounting bracket retaining bolts and the mounting bracket.
    Fig 4: Removing Lower Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.
13. Remove the upper generator mounting bracket retaining bolts and the mounting bracket.
    Fig 5: Removing Upper Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.

    ALL VEHICLES 

14. Disconnect the generator electrical connectors.
    Fig 6: Disconnecting Generator Electrical Connectors

    Courtesy of FORD MOTOR CO.
15. Remove the accessory drive belt tensioner assembly.
    Fig 7: Removing Accessory Drive Belt Tensioner Assembly

    Courtesy of FORD MOTOR CO.
16. Remove the generator bracket retaining bolts and the generator mounting bracket.
    Fig 8: Removing Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.
17. Remove the glow plug relay/intake air heater relay and bracket as an assembly.
    • For additional information on the glow plug relay, refer to MOTORS, RELAYS & SOLENOIDS .
    • For additional information on the intake air heater relay, refer to STARTERS - EXCEPT DIESEL .
18. Remove the transmission indicator and remove the retaining nut.
    Fig 9: Removing Transmission Indicator

    Courtesy of FORD MOTOR CO.
19. Remove the bolt, and the transmission oil level indicator tube.
    Fig 10: Removing Transmission Oil Level Indicator Tube

    Courtesy of FORD MOTOR CO.
20. Remove the RH valve cover. For additional information, refer to VALVE COVER - RIGHT .
21. Remove the rocker arms and push rods. For additional information, refer to ROCKER ARM COVER, ROCKER ARM AND PUSH ROD .
22. Disconnect the fuel supply tube.
    Fig 11: Disconnecting Fuel Supply Tube

    Courtesy of FORD MOTOR CO.
23. Disconnect the heater hose.
    Fig 12: Disconnecting Heater Hose

    Courtesy of FORD MOTOR CO.
24. Remove the fuel injectors. For additional information, refer to FUEL SYSTEMS .
25. Remove the inboard fuel injector hold-down bolts.
    Fig 13: Removing Inboard Fuel Injector Hold-Down Bolts

    Courtesy of FORD MOTOR CO.
26. Using the special tool, disconnect the high pressure oil hose.
    Fig 14: Disconnecting High Pressure Oil Hose

    Courtesy of FORD MOTOR CO.
27. Disconnect the exhaust back pressure tube.
    Fig 15: Disconnecting Exhaust Back Pressure Tube

    Courtesy of FORD MOTOR CO.
28. Remove the two nuts and bolts from the exhaust manifold-to-exhaust adapter pipe.
    Fig 16: Removing Nuts And Bolts From Exhaust Manifold-To-Exhaust Adapter Pipe

    Courtesy of FORD MOTOR CO.
29. Remove the 18 cylinder head bolts.
    Fig 17: Removing Cylinder Head Bolts

    Courtesy of FORD MOTOR CO.
30. Install the special tools.
    1. Position the special tool on the cylinder head.
    2. Install the bolts.
    3. Install the special tool.
    Fig 18: Installing Special Tool On Cylinder Head

    Courtesy of FORD MOTOR CO.
31. With an assistant, lift the cylinder head and remove it from the vehicle.
    Fig 19: Removing Cylinder Head From Vehicle

    Courtesy of FORD MOTOR CO.
32. Clean and inspect the cylinder head mating surfaces.