Cylinder Head - Right: Installation

ALL VEHICLES 

1. Install the cylinder head gasket.
NOTE: An assistant will be necessary to help position the cylinder head.
Fig 1: Lifting Cylinder Head And Positioning It Onto Cylinder Block
Courtesy of FORD MOTOR CO.
2. Using the special tools, lift the cylinder head and position it onto the cylinder block. Remove the special tools.
CAUTION: Do not use too much engine oil on the threads of the cylinder head bolts, or damage to the threads and poor sealing can result. Do not use anti-seize compounds, grease or any other lubricants except engine oil on the cylinder head bolt threads because they will affect the true torque value reading of the bolts.
Fig 2: Identifying Cylinder Head Bolts Tightening Sequence
Courtesy of FORD MOTOR CO.
3. Lightly lubricate the cylinder head retaining bolt threads and flanges with clean engine oil and install the cylinder head retaining bolts.
   • Tighten the bolts in the sequences shown in three stages.
   • Stage 1: Using the first sequence, tighten the bolts to 88 Nm (65 lb-ft).
   • Stage 2: Using the first sequence, tighten the bolts to 115 Nm (85 lb-ft).
   • Stage 3: Using the second sequence, tighten the bolts to 129 Nm (95 lb-ft).
4. Install the two nuts and bolts in the exhaust manifold and the exhaust adapter pipe.
   Fig 3: Installing Nuts And Bolts In Exhaust Manifold And Exhaust Adapter Pipe

   Courtesy of FORD MOTOR CO.
5. Install the exhaust back pressure tube.
   Fig 4: Installing Exhaust Back Pressure Tube

   Courtesy of FORD MOTOR CO.
6. Connect the high pressure oil hose. Pull on the high pressure oil hose to make sure the fitting is correctly connected.
   Fig 5: Connecting High Pressure Oil Hose

   Courtesy of FORD MOTOR CO.
NOTE: Make sure the bolt holes are free of contaminants prior to bolt installation.
Fig 6: Installing Inboard Fuel Injector Hold-Down Bolts
Courtesy of FORD MOTOR CO.
7. Install the four inboard fuel injector hold-down bolts.
8. Install the fuel injectors. For additional information, refer to FUEL INJECTORS .
9. Connect the heater hose.
   Fig 7: Connecting Heater Hose

   Courtesy of FORD MOTOR CO.
10. Connect the fuel supply tube.
    Fig 8: Connecting Fuel Supply Tube

    Courtesy of FORD MOTOR CO.
11. Install the rocker arms and push rods. For additional information, refer to ROCKER ARM COVER, ROCKER ARM AND PUSH ROD .
12. Install the valve cover. For additional information, refer to VALVE COVER - RIGHT .
13. Install the transmission oil level indicator tube and bolt.
    Fig 9: Installing Transmission Oil Level Indicator Tube

    Courtesy of FORD MOTOR CO.
14. Install the retaining nut and install the transmission fluid indicator.
    Fig 10: Installing Transmission Fluid Indicator

    Courtesy of FORD MOTOR CO.
15. Install the glow plug relay/intake air heater relay and bracket as an assembly.
    • For additional information on the glow plug relay, refer to GLOW PLUGS .
    • For additional information on the intake air heater relay, refer to STARTERS - DIESEL .
16. Position the generator mounting bracket and install the bolts.
    Fig 11: Installing Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.
17. Install the accessory drive belt tensioner assembly.
    Fig 12: Installing Accessory Drive Belt Tensioner Assembly

    Courtesy of FORD MOTOR CO.
18. Connect the generator electrical connectors.
    Fig 13: Connecting Generator Electrical Connectors

    Courtesy of FORD MOTOR CO.

    VEHICLES WITH DUAL GENERATORS 

19. Position the upper generator mounting bracket and install the retaining bolts.
    Fig 14: Installing Upper Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.
20. Position the lower generator mounting bracket and install the retaining bolts.
    Fig 15: Installing Lower Generator Mounting Bracket

    Courtesy of FORD MOTOR CO.
21. Install the engine ground cable.
    1. Install the engine ground cable.
    2. Install the starter wire retaining bracket.
    3. Install the nut.
    Fig 16: Installing Engine Ground Cable

    Courtesy of FORD MOTOR CO.
22. Connect the lower generator quick connector and the push pins.
    Fig 17: Connecting Lower Generator Quick Connector And Push Pins

    Courtesy of FORD MOTOR CO.
23. Connect the lower generator electrical connector and push pin.
    Fig 18: Connecting Lower Generator Electrical Connector And Push Pin

    Courtesy of FORD MOTOR CO.

    ALL VEHICLES 

24. Install the drive belt tensioner and the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
25. Install the turbocharger compressor manifold. For additional information, refer to TURBOCHARGER .
26. Install the radiator grille, radiator grille opening panel and the upper radiator support. For additional information, refer to FRONT END BODY PANELS .

    VEHICLES WITH AIR CONDITIONING 

27. Install the A/C condenser. For additional information, refer to AIR CONDITIONING .

    ALL VEHICLES 

28. Install the radiator. For additional information, refer to ENGINE COOLING .
29. Install the parking lamps and the headlamp assemblies. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
30. Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
31. Connect both battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .