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Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If not secured within four minutes, sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot On Crankshaft Pulley
    G01537240Courtesy of FORD MOTOR CO.
  1. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.
  2. Using the special tool, install the crankshaft pulley.
    Fig 2: Installing Crankshaft Pulley
    G01537241Courtesy of FORD MOTOR CO.
  3. Tighten the crankshaft pulley bolt in four stages.
    • Stage 1: Tighten to 90 Nm (66 lb-ft).
    • Stage 2: Loosen 360 degrees.
    • Stage 3: Tighten to 50Nm (37 lb-ft).
    • Stage 4: Tighten an additional 85-90 degrees.
    Fig 3: Tightening Crankshaft Pulley Bolt
    G01537242Courtesy of FORD MOTOR CO.
  4. Lower the vehicle.
  5. Install the drive belt. For additional information, refer to ACCESSORY DRIVE .
  6. Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING .