Valve Cover RH - 4.6L: Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

If a new gasket is being installed, apply instant adhesive completely around the gasket groove in the valve cover. Install the new valve cover gasket.

Fig 1: Applying Adhesive To Valve Cover Gasket Groove
Courtesy of FORD MOTOR CO.

NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Fig 2: Applying Bead Of Silicone Gasket And Sealant In Two Places

Courtesy of FORD MOTOR CO.

Apply a bead of silicone gasket and sealant in two places where the engine front cover meets the cylinder head.
Position the valve cover on the cylinder head, and install the bolts loosely.

Fig 3: Identifying Valve Cover
Courtesy of FORD MOTOR CO.
Tighten the bolts in the sequence shown.

Fig 4: Valve Cover Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.

NOTE: Rotate the PCV valve to lock it in place.

Fig 5: Connecting PCV Valve Hose

Courtesy of FORD MOTOR CO.

Install the PCV valve in the valve cover and connect the hose.
Install the fuel charging wiring on the valve cover studs.

Fig 6: Installing Fuel Charging Wiring
Courtesy of FORD MOTOR CO.
Install the oil filler tube and clamp on the valve cover.

Fig 7: Installing Oil Filler Tube
Courtesy of FORD MOTOR CO.
Install the engine air cleaner and air cleaner outlet pipe.
Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .