LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 320 (Engine - 4.6L & 5.4L) >> In-Vehicle Repair >> Crankshaft Pulley >> Installation

Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
    Fig 1: Identifying Silicone Gasket And Sealant To Woodruff Key Slot
    G01536319Courtesy of FORD MOTOR CO.
  1. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.
  2. Use the special tool to install the crankshaft pulley.
    Fig 2: Installing Crankshaft Pulley
    G01536320Courtesy of FORD MOTOR CO.
  3. Install a new crankshaft pulley bolt. Tighten the bolt in four stages.
    • Stage 1: Tighten to 90 Nm (66 lb-ft).
    • Stage 2: Loosen 360 degrees.
    • Stage 3: Tighten to 50 Nm (37 lb-ft).
    • Stage 4: Tighten an additional 90 degrees.
    Fig 3: Installing Crankshaft Pulley Bolt
    G01536321Courtesy of FORD MOTOR CO.
  4. Lower the vehicle.
  5. Install the drive belt. For additional information, refer to ACCESSORY DRIVE .
  6. Install the engine cooling fan and the fan shroud. For additional information, refer to ENGINE COOLING .