Removal and Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

VEHICLES WITH 7.3L ENGINE

Remove the cooling fan. For additional information refer to ENGINE COOLING .

ALL VEHICLES

Rotate the belt tensioner and remove the belt from the power steering pump pulley.
VEHICLES WITH 4.6L, 5.4L AND 6.8L ENGINES
With the vehicle in NEUTRAL, position on a hoist.
If equipped, remove the deflector shield.

Fig 1: Removing Deflector Shield
Courtesy of FORD MOTOR CO.

ALL VEHICLES

Using the special tool, remove the pulley.
- Inspect the pulley for paint marks in the web area near the hub. If there are two paint marks, install a new pulley. If there is no paint marks, use a paint pencil to mark the web area of the pulley near the hub.
  
  Fig 2: Removing Pulley
  Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.

CAUTION: Install a new power steering pump pulley after being removed and installed.

Fig 3: Installing Pulley

Courtesy of FORD MOTOR CO.

Using the special tool, install the pulley.