LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 308 (Transfer Case) >> In-Vehicle Repair >> Transfer Case Inner Halfshaft Seal >> Installation

Transfer Case Inner Halfshaft Seal: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the inner seal.
    Fig 1: Installing Inner Seal Using Special Tool
    G02051474Courtesy of FORD MOTOR CO.
  2. Install the three gears.
    1. Install the drive gear.
    2. Install the idler gear.
    3. Install the driven gear.
    Fig 2: Installing Three Gears
    G02051475Courtesy of FORD MOTOR CO.
    3. CAUTION: The transfer case cover must be installed within 15 minutes of applying the silicone sealant. If the time limit is exceeded, clean the sealing surfaces and reapply.
    NOTE: Apply a 1/8-inch bead of silicone gasket and sealant to the sealing surface of the transfer case cover before installing on the transfer case.
    Fig 3: Installing Transfer Case Cover
    G02051476Courtesy of FORD MOTOR CO.
  3. Install the transfer case cover.
    • Install the bolts in a cross pattern.
  4. Install a new dust shield.
    Fig 4: Installing A New Dust Shield
    G02051477Courtesy of FORD MOTOR CO.
  5. Install the transfer case vent tube.
    • Install the bolts.
    Fig 5: Installing Transfer Case Vent Tube
    G02051478Courtesy of FORD MOTOR CO.
  6. Install the transfer case. Refer to TRANSFER CASE-3.0L (4V) .
  7. Fill the transfer case. Refer to TRANSFER CASE DRAINING AND FILLING .
  8. Check the transaxle fluid level. Refer to CHECKING FLUID LEVEL .
scientia non olet · About LEMON Manuals