Disassembly (ABS)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 1999 Mercury Tracer, 1999 Mercury Mystique, 1999 Ford Escort, 1999 Ford Contour, and 1998 Mercury Tracer. However, it is still accessible from the selected car via links, so may be relevant.
- Remove master cylinder. Clean outside of master cylinder. Remove fluid reservoir cap. Drain all brake fluid from master cylinder. Clamp master cylinder in vise at mounting flange. Remove fluid level sensor. Remove reservoir screw, and remove plastic reservoir and seals. See Fig 1.
- Remove piston stop pin and "O" ring. Press primary piston inward, and remove snap ring and spacer. Remove piston guide assembly. Remove stopper. Remove primary and secondary piston assemblies. If secondary piston is difficult to remove, apply compressed air to secondary outlet port to aid in piston removal. Remove "O" ring.