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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 281 (Driveshaft) >> Disassembly And Assembly >> Driveshaft Universal Joint - Single Cardan, Slip Yoke >> Disassembly >> Initial disassembly

Initial disassembly

WARNING: This page is about a different car, the 2003 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation.
  1. Place the shaft on a suitable workbench. Do not damage the tube.
  2. NOTE: If components are not marked and installed incorrectly, driveline imbalance can occur.
    Fig 1: Index-Marking Shaft Components
    G01291227Courtesy of FORD MOTOR CO.
  3. Index-mark the shaft components.
  4. Remove and discard all four of the snap rings.
    Fig 2: Removing Four Snap Rings
    G01291228Courtesy of FORD MOTOR CO.
  5. Clamp the special tool in a vise.
    Fig 3: Clamping Special Tool In Vise
    G01291229Courtesy of FORD MOTOR CO.

    Bearing cup removal 

  6. NOTE: If necessary, use a pair of pliers to remove a bearing cup that fails to press out all the way.
  7. Remove the bearing cups and the driveshaft slip-yoke.
    1. Position the driveshaft slip-yoke in the special tool.
    2. Press out a bearing cup.
    3. Rotate the driveshaft slip-yoke 180 degrees.
    4. Press on the spider to remove the remaining bearing cup.
    5. Remove the driveshaft slip-yoke.
      Fig 4: Removing Bearing Cups & Driveshaft Slip-Yoke
      G01291230Courtesy of FORD MOTOR CO.

      Final disassembly 

  8. Repeat Bearing cup removal in this procedure to remove the remaining bearing cups and the spider from the shaft.
    Fig 5: Removing Bearing Cups & Spider From Shaft
    G01291231Courtesy of FORD MOTOR CO.
  9. Clean the yoke area at the end of the shaft.