LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 281 (Driveshaft) >> Disassembly And Assembly >> Driveshaft Universal Joint - Single Cardan, Flange Yoke >> Disassembly >> Initial disassembly

Initial disassembly

WARNING: This page is about a different car, the 2003 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not, under any circumstance, clamp the driveshaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
  1. Place the driveshaft on a suitable workbench. Do not damage the tube.
  2. NOTE: If components are not marked and installed incorrectly, driveline imbalance can occur.
    Fig 1: Index-Marking Driveshaft Components
    G01291239Courtesy of FORD MOTOR CO.
  3. Index-mark the driveshaft components.
  4. Remove and discard all four of the snap rings.
    Fig 2: Removing & Discarding All Four Snap Rings
    G01291240Courtesy of FORD MOTOR CO.
  5. Clamp the special tool in a vise.
    Fig 3: Clamping Special Tool In A Vise
    G01291241Courtesy of FORD MOTOR CO.

    Bearing cup removal 

  6. NOTE: If necessary, use a pair of pliers to remove a bearing cup that fails to press out all the way.
  7. Remove the bearing cups and the flange.
    1. Position the flange in the special tool.
    2. Press out a bearing cup.
    3. Rotate the flange 180 degrees.
    4. Press on the spider to remove the remaining bearing cup.
    5. Remove the flange.
      Fig 4: Removing Bearing Cups & Flange
      G01291242Courtesy of FORD MOTOR CO.

      Final disassembly 

  8. Repeat Bearing cup removal in this procedure to remove the remaining bearing cups and the spider from the driveshaft.
    Fig 5: Removing Bearing Cups & Spider From Driveshaft
    G01291243Courtesy of FORD MOTOR CO.
  9. Clean the yoke area at the end of the driveshaft.