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Test DL: Cylinder Head Temperature Sensor: Description

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On vehicles that do not use an ECT sensor, a CHT sensor is used to determine engine coolant temperature in place of ECT sensor. In this case, PCM may store both CHT and ECT DTCs. To cover entire temperature range of both CHT and ECT sensors, PCM has a dual switching resistor circuit on CHT input. For a graph showing temperature switching from COLD END line to HOT END line with increasing temperature and back with decreasing temperature, see illustration. See Fig 1.

NOTE: Within the temperature to voltage overlap zone, it is possible to have either a COLD END or HOT END voltage at the same temperature. For example; at 194°F (90°C), voltage could read either 0.60 volt or 3.71 volts. Refer to CHT SENSOR SPECIFICATIONS  table for temperature to voltage expected values.
Fig 1: CHT Sensor Cold End & Hot End Line Graph
G00077810Courtesy of FORD MOTOR CO.
CHT SENSOR SPECIFICATIONS (1)

Temperature °F (°C) Volts Ohms
-40 (-40) 4.89 965,808
-22 (-30) 4.81 513,019
-4 (-20) 4.67 283,664
14 (-10) 4.45 162,584
32 (0) 4.14 96,255
50 (10) 3.73 59,175
68 (20) 3.26 37,387
86 (30) 2.74 24,215
104 (40) 2.23 16,043
122 (50) 1.76 10,850
140 (60) 1.36 7487
158 (70) 1.04 5268
176 (80) (2) .79 Or 3.99 3775
185 (85) (2) .69 Or 3.86 3215
194 (90) (2) .60 Or 3.71 2750
203 (95) (2) .53 Or 3.56 2361
212 (100) (2) .46 Or 3.41 2034
230 (110) 3.07 1523
248 (120) 2.74 1155
266 (130) 2.41 .887
284 (140) 2.10 689
302 (150) 1.81 542
320 (160) 1.55 430
338 (170) 1.33 345
356 (180) 1.13 279
374 (190) .96 228
392 (200) .82 188
410 (210) .70 155
428 (220) .60 130
446 (230) .51 109
464 (240) .44 92
482 (250) .35 78
500 (260) .33 67
(1) Value may vary by 15 percent.
(2) At this temperature, there is a voltage overlap zone due to a dual switching resistor circuit on CHT input. It is possible to have either a cold end (low voltage) or hot end (high voltage) measurement at the same temperature. Either voltage specification listed is correct.
Fig 2: Identifying CHT Sensor Harness Connector Terminals (Escape & Focus 2.0L 4V)
G00035652Courtesy of FORD MOTOR CO.
Fig 3: Identifying CHT Sensor Harness Connector Terminals (All Others)
G00152734Courtesy of FORD MOTOR CO.