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Clutch Pedal: Installation

WARNING: This page is about a different car, the 2011 Mercury Milan and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: cylinder piston as the pedal assembly is installed.
  1. Install the clutch pedal and bracket assembly
    • Apply a small amount of grease to the:
      • clevis bushing.
      • end of the clutch switch.
      • end of the master cylinder push rod.
  2. Working under the instrument panel, connect the clutch switch (cruise control cancel) electrical connector.
  3. Install the clutch master cylinder nut and the clutch pedal bracket nut.
    • Tighten to 21 Nm (15 lb-ft).
      Fig 1: Locating Clutch Master Cylinder Nut And Clutch Pedal Bracket Nut
      G06275849Courtesy of FORD MOTOR CO.
  4. Connect the CPP electrical connector.
  5. Install the clutch master cylinder nut.
    • Tighten to 21 Nm (15 lb-ft).
      Fig 2: Locating Clutch Master Cylinder Nut
      G07786511Courtesy of FORD MOTOR CO.
  6. Install the PCM bracket and the 3 PCM bracket nuts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 3: Locating PCM Bracket Nuts
      G07786510Courtesy of FORD MOTOR CO.
  7. Install the PCM.
    1. Install the 2 PCM bolts.
      • Tighten to 10 Nm (89 lb-in).
    2. Connect the electrical connectors.
      Fig 4: Identifying PCM Electrical Connectors And PCM Mounting Bolts
      G06275852Courtesy of FORD MOTOR CO.
  8. Install the battery tray and the battery. For additional information, refer to BATTERY, MOUNTING & CABLES -- FUSION, MILAN & MKZ article.