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Clutch and Clutch Field Coil: Installation

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Visually inspect the A/C clutch disc and hub, A/C compressor pulley and A/C clutch field coil for damage.
    • Inspect for physical damage, including cracked or melted components or discoloration due to excessive heat.
    • Inspect for excessive wear, including grooving in the A/C clutch disc and hub or A/C compressor pulley that is more than fingernail depth.
    • Inspect for roughness in the A/C compressor pulley bearing.
  2. Clean the A/C clutch field coil and pulley mounting surfaces.
  3. Install the A/C clutch field coil.
  4. Install the A/C clutch field coil snap ring.
  5. Install the A/C clutch field coil electrical connector clip screw.
    Fig 1: Locating A/C Clutch Field Coil Electrical Connector Clip Screw
    G06262763Courtesy of FORD MOTOR CO.
    6. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
  6. Install the A/C clutch pulley.
  7. Install the A/C clutch pulley snap ring.
  8. Place one nominal thickness A/C clutch disc and hub spacer inside the clutch hub spline opening.
  9. Install the A/C clutch disc and hub assembly.
  10. Install the A/C clutch disc and hub bolt.
    1. Hold the A/C clutch disc and hub with the Compressor Clutch Disc and Hub Holding Fixture.
    2. Install the A/C clutch disc and hub bolt.
      • Tighten to 14 Nm (124 lb-in).
        Fig 2: Remove/Install A/C Clutch Disc And Hub Bolt
        G06064733Courtesy of FORD MOTOR CO.
  11. Install the A/C clutch shield and the 3 screws (if equipped).
    Fig 3: Locating A/C Clutch Shield Screws
    G06262761Courtesy of FORD MOTOR CO.
  12. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
    Fig 4: Checking A/C Clutch Air Gap Between Clutch Plate And A/C Clutch Pulley With Specifications
    G06098589Courtesy of FORD MOTOR CO.
  13. Install the A/C compressor. For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR - 2.5L  or AIR CONDITIONING (A/C) COMPRESSOR - 3.0L, 3.5L  in this service information.
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