Exhaust Flexible Pipe - 2.5L, 3.0L: Removal

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Do not excessively bend, twist or allow the exhaust to hang from the flexible pipe or damage to the exhaust system may occur.

All vehicles

NOTE: Always install new fasteners and gaskets as indicated. Clean flange faces prior to new gasket installation to make sure of proper sealing.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
If equipped, remove the 6 screws and the underbody shield.

Fig 1: Locating Underbody Shield Screws
Courtesy of FORD MOTOR CO.
Remove and discard the 2 exhaust flexible pipe-to-catalytic converter nuts.
- Discard the gasket.
3.0L vehicles
Remove and discard the 2 RH catalytic converter-to-exhaust flexible pipe nuts.
- Discard the gasket.
Remove and discard the 2 LH catalytic converter-to-exhaust flexible pipe nuts and remove the exhaust flexible pipe.
- Discard the gasket.
2.5L vehicles
Remove and discard the 2 catalytic converter manifold-to-exhaust flexible pipe nuts and remove the exhaust flexible pipe.

Discard the gasket.